7 Fundamentals of an Operationally Excellent Management System: 1st Edition (Hardback) book cover

7 Fundamentals of an Operationally Excellent Management System

1st Edition

By Chitram Lutchman, Douglas Evans, Waddah Shihab Ghanem Al Hashemi, Rohanie Maharaj

CRC Press

456 pages | 290 B/W Illus.

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Description

Developing and maintaining a disciplined management system provides any organization with a blueprint for exceptional performance and success. Indeed, for larger multinational corporations, a management system is a critical component for sustainable growth and performance management. In this book, the authors discuss a series of fundamentals for creating an operationally excellent management system (OEMS). The book also examines the business performance impact of an OEMS across leading gas and oil organizations, such as Exxon Mobil, BP, Suncor, and Chevron.

In 7 Fundamentals of an Operationally Excellent Management System, the authors discuss each fundamental in detail and provide the supporting training and workshop materials that are essential for integrating these fundamentals into the business processes of the organization. The seven fundamentals identified by the authors provide a sequential approach for developing and executing an OEMS across any organization. Integrating sound organizational and business practices with personnel and process safety management principles, the book is an invaluable resource for organizations seeking operational discipline and excellence.

Well-supported with graphics and practical examples, the book provides a simple pathway for an organization to evolve its management system into an OEMS designed to reduce workplace incidents and improve business performance on a sustainable basis. The management system principles discussed in the book are intended for the business leader who is motivated to transition his or her organization from ordinary, through best in class, to an organization of world-class stature and performance.

Reviews

"This book provides an impressive reference library of management system concepts, elements, and specific oil company examples in one place. The focus on leadership and accountability as the first fundamental is critically important to any management system. Without this, the rest of the system falls apart."

—Bob Batch, President and Owner, OEA LLC

Table of Contents

Preface

Acknowledgments

About the Authors

INTRODUCTION TO MANAGEMENT SYSTEMS

Corporate Governance and EHS Leadership

References

High-Reliability Organizations (HROs) and Operational Excellence

Introduction

Defining High-Reliability Organizations

Developing High-Reliability Organizations

Linkage between Operational Excellence Systems and High-Reliability Systems

References

Types of Management Systems

Introduction to Management Systems

Definition of a Management System

Types of Management Systems

Total Quality Management (TQM)

ISO 9000

Process Safety Management (PSM)

Elements of PSM

Operational Excellence Management System (OEMS) and Its Variations

Quality Warning Signs in OEMS Organizations

References

Benefits of a Management System

Case Studies: Management Systems Applied

ExxonMobil: Operations Integrity Management System (OIMS)

Suncor Energy: Operational Excellence Management System (OEMS)

Beyond Petroleum (BP): Operations Management System (OMS)

Chevron: Operational Excellence Management System (OEMS)

Conclusions

References

FUNDAMENTALS OF AN OPERATIONAL EXCELLENCE MANAGEMENT SYSTEM

Introduction: Fundamentals of an Operational Excellence Management System

Fundamental 1: Leadership Commitment and Motivation

Creating a Shared Vision

Possessing Strong Capabilities in Promoting Involvement, Consultation, and Participation

Encouraging Creativity, Innovation, Proactivity, Responsibility, and Excellence

Having Moral Authority Derived from Trustworthiness, Competence, Sense of Fairness, Sincerity of Purpose, and Personality

Leading through Periods of Change, Challenges, Ambiguity, and Intense Competition or High Growth

Promoting Intellectual Stimulation and Considering Capabilities of Each Worker

Displaying a Willingness to Take Risks and Generate and Manage Change

Being Culturally Sensitive and Leading across Cultures and International Borders

Building Strong Teams while Focusing on Macro-Management

Exemplifying Charisma and Motivating Workers to Strong Performance by Inspiring Their Hearts and Minds

Developing Self and Followers

Situ-Transformational Leadership Model

Leading and Managing Change When Developing an OEMS

Leadership Alignment

Stakeholder Engagement

Organizational Readiness and Sustainability

Learning and Capability Development

Communication

Change Networks

Creating a Culture of Learning and Continuous Improvements

Key Leadership Focus for Developing an OEMS

References

Fundamental 2: Identifying and Executing Applicable and Relevant Elements to Achieve Operational Excellence in Your Business

Elements Categorized into People, Processes and Systems, and Facilities and Technology

Conclusion

References

Fundamental 3: Establishing the Baseline

Preparing for the Baseline Assessment

Selecting Element Champions/SMEs

Standardized and Consistent Interpretation

Conducting a Baseline Assessment

Verifying the Baseline Assessment

Conclusion

Fundamental 4: Plan-Do-Check-Act (PDCA)

Prioritizing Gaps and Best Practices Identified for Closure

Following the PDCA Model for Closing Gaps and Leveraging Best Practices

Plan (Planning)

Do (Doing)

Check (Checking)

Act (Acting)

Conclusion

References

Fundamental 5: Auditing for Compliance and Conformance

Audits as an Organizational EHS Risk Management Tool

Differentiating between Audits and Inspections

Audits

Internal Audits

Inspections

Purpose of Audits

A Management Tool

A Verification of Compliance and Alignment

Self-Assessment

Benchmarking Performance

Evidence of Conformance and Improvements

Purpose of Inspections

Assessment of Compliance and Conformance

Supervisor Development

Prevention of Loss

Project/Construction Safety

Developing a Proactive Culture

Common Types of Audits

Fire and Safety

Environment and Energy Management

Occupational Health and Hygiene

Process Safety Management (PSM) Audits

Management System Audits

Collaborative Contractor Audits

Challenges Faced When Conducting Audits

Time for Auditors to Prepare Report

Quality of Audit Reports

Cost, Logistical and Workload Challenges

Quality Assurance and Consistency in Report Writing

Self-Assessment and Preparedness of the Business Unit before the Audit

Audit Fatigue

Timely Feedback and Corrective Action Plans

Audit Triggers

Preparing for and Conducting a Management System Audit

Conclusions

References

Fundamental 6: Closing the Gaps—Operational Discipline

Addressing Gaps Identified

Single-Point Findings and Gaps

Systematic Findings and Gaps

Operational Discipline and Leadership Commitment

Leadership Commitment

Team Charter

Execution of Work to Close Gaps

Fundamental 7: Networks and Communities of Practice for Continuous Improvements and Shared Learning

Introduction

Current State of Generating and Sharing Knowledge

Are We Unable to Learn?

Network Structure

Core Team

Subject Matter Experts

Community of Practice Team

Organizational Challenges to Generating PSM Knowledge from Networks

Leadership Resistance

Silo Organizations and Organizational Skeptics

Initial Investments and Activation Expenditures

Availability of Skilled, Trained, and Competent Network Members

Formal Network Structures vs. Informal Networks and Communities of Practice (CoPs)

Networks Maturity Journey

Selecting Network Members—Core Team, SMEs, and Communities of Practice

Chartering the Network

Network Kickoff and Goal Setting

Establishing Work Plans and KPIs

Network Leaders Integration and Forum

Networks Governance and Leadership

Network Governance

Network Leadership

Performance Results

Conclusion

References

WORKSHOP - FUNDAMENTALS OF AN OPERATIONAL EXCELLENCE MANAGEMENT SYSTEM

About the Authors

Dr. Chitram (Chit) Lutchman (Principal Author) – DBA—Doctor of Business Administration, MBA, Certified Safety Specialist (CSP), Canadian Registered Safety Professional (CRSP), 1st Class Power Engineer, BSc Agriculture Sciences.

Chit Lutchman, a 2011 recipient of the prestigious McMaster Arch Award for unique and exceptional contributions to Canada, is an experienced safety professional with extensive frontline and leadership experience in the energy industry. Having sustained some disability from an industrial work accident, Dr. Lutchman developed a passion for improving health and safety in the workplace. With international oil and gas experience, he has experienced the two extremes of organizational health and safety practices and business performance. As a prior employee of Suncor Energy Inc., (Canada’s largest oil and gas producer), he pioneered work within his organization aimed at improving contractor health and safety management. In prior roles, Dr. Lutchman has functioned as a corporate leader in loss management and emergency response. He also functioned in project management leadership roles in the commissioning and start-up of Canada’s first commercial SAGD and cogeneration facility in Fort McMurray, Alberta. He published his first book, Project Execution: A Practical Approach to Industrial and Commercial Project Management, in 2010. In 2012 /2013, he was the principal author of: Safety Management: A Comprehensive Approach to Developing a Sustainable System and Process Safety Management - Leveraging Networks and Communities of Practice for Continuous Improvement respectively. He is also the principal author of this book and has coordinated the contributions of his coauthors to provide readers with this practical package of knowledge, which can contribute significantly to improving the health and safety of all workers, including new graduates, safety professionals, and business leaders and contractors. Dr. Lutchman is also passionate about sharing knowledge in an organized way in the areas of HSSE, PSM, and management systems to ensure the health and safety of our most precious assets—people (in particular, Generation Y), while generating support for superior business performance for all stakeholders.

Douglas J. Evans – P.Eng, BSc., Engineering, B Chemical Engineering, P. Eng. APEGA

Doug Evans is a graduate of Dalhousie University and the Technical University of Nova Scotia with BSc and chemical engineering degrees in 1974 and 1976, respectively. He established his working career in the oil industry with Texaco Canada in Montreal, Quebec. During his employment with Texaco, Imperial Oil, Petro-Canada, and now Suncor, he has had the opportunity to experience Canada’s cultural and geographic variety, with multiple work assignments in eastern and western Canada. Evans has held a variety of senior leadership roles in the areas of engineering, technology, strategic planning, supply, and operations management over his 38-year career. More recently, he was appointed general manager of technical services in Suncor’s corporate offices after the merger with Petro-Canada. This role involves providing a center of excellence in process engineering and operations controls to support safe, reliable, and low-cost operations at all of Suncor’s operating facilities and for enhanced business performance. His current focus is leveraging Suncor’s Technical Excellence Networks to capture and share knowledge and best practices and to generate continuous improvements in the business. He also has responsibility for stewarding process safety standards compliance and risk reduction across Suncor. Evans is currently a member of the AFPM Process Safety Workgroup, which is focused on enabling improved process safety performance in the North American refining industry. His passion for process safety management and risk reduction was also well utilized to drive deep organizational learnings across Petro-Canada as a result of the BP Texas City tragedy. His previous roles have included director of process technology and reliability for Petro-Canada’s Downstream refinery operations, director of business integration for Petro-Canada Downstream, operations director at the Petro-Canada Oakville refinery, area team manager of crude units and powerformer at Imperial’s Strathcona refinery, as well as technical services manager at Strathcona Refinery. Evans has managed large expense and capital budgets and has been responsible for safe and reliable operation of major refinery assets. What he enjoys most is working with talented and motivated people to achieve personal and business success. His reward is in supporting others to succeed.

Waddah Ghanem Al Hashmi – MBA, MS. Environmental Sciences, B.Eng (Hons) Environmental Engineering, Diploma Environmental Management, Diploma Safety Management, Fellow of the Energy Institute, United Kingdom, Associate Fellow of the Intuition of Chemical Engineers

Waddah Ghanem is the chief EHSQ compliance officer for ENOC Group. He is the chairman of various committees within the organization, including the Wellness & Social Activities Program, which serves over 6000 employees. Ghanem is an environmental engineer who earned his degree from the University of Wales, College Cardiff. He began his career working as a consultant for Hyder Consulting Middle East and later transitioned into the first oil refinery in Dubai, UAE, ENOC Processing Company LLC (EPCL), during the construction and pre-commissioning phases. Ghanem holds a distinction level MSc in environmental science from the University of the UAE. He has obtained an executive MBA through Bradford University in the UK, in which he specialized in organizational safety behavior. With extensive hands-on and frontline experience, he has broad knowledge of environmental management systems and pollution control, fire and safety compliance and design reviews, development and administration of occupational health management systems, EHS management systems auditing, job safety task analysis, total quality management, and other HSE capabilities. His contribution to the EHS field includes more than 70 presentations and technical papers at various local, regional, and international conferences and forums. Ghanem has been a member of the Executive Committee of the Emirates Safety Group, and served as an advisor on the HCT Environmental Sciences Program Committee. He was a member of the Petroleum and Lube Specification Committee for the government of the UAE, and a member of the Demand Side Management Committee and HSE Committee at the Dubai Supreme Council of Energy. He is quite passionate about EHSQ issues, and his current doctoral research work with the Bradford School of Management, Bradford University, UK, is focused on operational corporate governance, EHS leadership, and compliance systems. He was also appointed in 2010 as the vice chairman of the Board of the Dubai Centre for Carbon Excellence (DCCE).

Dr. Rohanie Maharaj – PhD Food Science and Technology, MSc. & M. Phil. Food Technology, BSc Natural Sciences

Rohanie Maharaj is a PhD graduate in food science and technology from Université Laval in Canada. She has been employed at the University of Trinidad and Tobago (UTT) for the past 5 years as an associate professor in biosciences, agriculture, and food technologies (BAFT), and is the program leader for the BSc diploma and certificate programs in food technology. Dr. Maharaj is also trained in Six Sigma methodology and is a senior member of the American Society for Quality (ASQ) and the Institute of Food Technologists (IFT). She is a certified evaluator for the Accreditation Council of Trinidad and Tobago (ACTT), chair of the Food and Beverage Industry Development Committee (FBIDC), and currently serves on a number of internal UTT committees. She has more than 30 years of experience working in academia and industry, including 14 years in industry, with 12 of these spent at Johnson & Johnson leading quality and reliability. She was a regional director and member of the board of Johnson & Johnson Caribbean for 7 years. She has extensive industrial experience, having worked in various capacities, such as quality assurance/regulatory affairs director, process excellence director, operations director, compliance director, and quality assurance manager at Johnson & Johnson Caribbean facilities spanning Trinidad, Jamaica, Dominican Republic, and Puerto Rico. She received the Award of Excellence in 2005 at Johnson & Johnson for achieving exceptional business results. Dr. Maharaj was also instrumental in obtaining the ISO 14001 environmental certification for the Trinidad manufacturing facility in 2004. More recently, in 2013, she received the National Institute of Higher Education, Research, Science, and Technology (NIHERST) Award for Excellence in Science and Technology.

Subject Categories

BISAC Subject Codes/Headings:
BUS053000
BUSINESS & ECONOMICS / Quality Control
TEC020000
TECHNOLOGY & ENGINEERING / Manufacturing
TEC032000
TECHNOLOGY & ENGINEERING / Quality Control