376 Pages 130 B/W Illustrations
    by CRC Press

    Applying the proven success of modern process engineering economics to the food industry, Food Plant Economics considers the design and economic analysis of food preservation, food manufacturing, and food ingredients plants with regard to a number of representative food processes. Economic analysis of food plants requires the evaluation of quantitative data from the design and operation of food processes and processing plants. Accompanying downloadable resources include prepared Excel spreadsheets for calculating various food plants scenarios by applying appropriate data regarding the cost of equipment and equipment sizing, material and energy balances, and plant operating costs.

    Beginning with a thorough background in the economics of a food plant, the first three chapters summarize recent advances in food process and research technology, the structure of the food system in the US and EU, and the principles of modern design in food processes, processing equipment, and processing plants. The second three chapters discuss process economics in relation to the food industry by applying the concepts of capital cost, operating cost, and cash flow to estimations of plant profitability. Detailed chapters cover estimations of capital investment and operating costs including statistical data, empirical models, and useful rules of thumb. The remaining three chapters apply the techniques of the previous discussions to food preservation plants such as concentration, canning, and dehydration; manufacturing plants including wine, bread, and yogurt; as well as ingredients plants that produce sugars and oils. A useful appendix contains a glossary, tables, conversions, nomenclature, food properties, and heat transfer coefficients.

    A practical and comprehensive treatment of process economics, Food Plant Economics provides a complete introduction to the application of this efficient technique to the food industry.

    INTRODUCTION
    Food System
    Food Process Technology
    Food Plant Economics
    Economic Analysis of Food Processing Plants
    Food Research and Development

    STRUCTURE OF THE FOOD INDUSTRY
    Food Systems

    OVERVIEW OF FOOD PROCESS AND PLANT DESIGN
    Food Process Design
    Food Plant Design
    Food Plant Utilities
    Food Plant Economics

    PROCESS ENGINEERING ECONOMICS
    Money Flow in a Business Enterprise
    Capital Cost
    Manufacturing Cost
    Cash Flow Analysis
    Plant Profitability
    Sensitivity Analysis

    CAPITAL COST OF FOOD PLANTS
    Quotations from Fabricators
    Equipment Cost Estimation
    Data for Preliminary Equipment Cost Estimation
    Short-Cut Equipment Sizing

    OPERATING COST OF FOOD PLANTS
    Raw Materials
    Food Product Cost Data
    Packaging Materials
    Utilities
    Utility Cost Estimating Model
    Labor
    Labor Cost Estimation Model

    FOOD PRESERVATION PLANTS
    Tomato Paste Plant
    Orange Juice Concentration Plant
    UHT Sterilized Milk Plant
    Fruit Canning Plant
    Vegetable Freezing Plant
    Vegetable Dehydration Plant
    Techno-Economic Comparison
    Suppliers of Major Food Processing Equipment

    FOOD MANUFACTURING PLANTS
    Bread Manufacturing Plant
    Yogurt Manufacturing Plant
    Wine Processing Plant
    Economic Comparison

    FOOD INGREDIENTS PLANTS
    Beet Sugar Plant
    Overview of Process Plant Optimization

    APPENDIX
    Glossary of Economic Terms
    Notation and Conversion to SI Units
    Useful Thermophysical Properties of Water
    Thermophysical Properties of Some Food Materials
    Rheological Properties
    Overall Heat Transfer Coefficients
    Accompanying CD

    INDEX

    Biography

    Zacharias B. Maroulis, George D. Saravacos