Modern Approach to Maintenance in Spinning: 1st Edition (Hardback) book cover

Modern Approach to Maintenance in Spinning

1st Edition

Edited by Neeraj Niijjaawan, Rasshmi Niijjaawan

WPI Publishing

450 pages | 312 B/W Illus.

Purchasing Options:$ = USD
Hardback: 9789380308029
pub: 2010-10-14
$210.00
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Description

This book is a simple and accessible guide to the knowledge required to fulfill the role of a maintenance manager in a textile mill. Covering the complete maintenance program, the book gives a basic all-round understanding of even the small spare parts used in the machineries of spinning mill; hence it will be very useful for the shop-floor technicians also.

Table of Contents

Preface

Need of maintenance

Introduction

Modes of failure

Role of maintenance

Role of maintenance

Introduction

Maintenance

Planned maintenance

Unplanned maintenance

Quality-based maintenance

Role of maintenance department in spinning mill

Proactive maintenance

Introduction

Preventive maintenance

Condition-based monitoring

Benefits of condition-based monitoring

Implementation of condition-based maintenance

Planning and scheduling

Introduction

General principles of planning

Procedure of planning

Scheduling

Principle of standardization of frequencies and jobs

Principle of cyclic schedule for the maintenance team

Principle of interlinking spare part planning with

maintenance plan and schedule

Operators must act as machine keepers

Maintenance schedule

Maintenance audit

Introduction

Methodology

Preparation of maintenance audit report

Presenting the report to management

Role of manpower in maintenance

Introduction

Factors affecting manpower planning

Manpower norms

Maintenance organization structure

Concept of common gang

Responsibilities at various positions

Human error in maintenance

Crew size required for various activities in maintenance

department

Maintenance repair inventory and its control

Inventory

Types of inventory

Inventory carrying cost

Material and repair inventory

Different methods for controlling the inventory

How to implement the spare parts management?

Maintenance information systems

Computer-managed maintenance system

Benefits of CMMS

Components of CMMS

Safety while maintenance

Accident

Effects of an accident

Accidents and its related losses

Cause of accidents

How to prevent accidents?

Electrical safety

House keeping

Workshop/workplace

Machine guarding

Methods and procedure

Safety in shifting material

Safety while unpacking and cleaning

Precautions for handling machine under maintenance

Precautions during spinning operation

Safety tags

Lubricants

Types of lubricants

Functions of lubricant

Liquid lubricants

Semisolid lubricants

Solid lubricants

Lubricant used in spinning mill

Lubricants handling and storage

Conservation of lubricants

Summary

Belt drive and its maintenance

Introduction

Flat belt drives

Spindle tape

Flat pulley

V belts

V pulleys

Timing belts

Steel wire and chain

Steel wire rope

Construction

Design of wire

Classification of steel wire ropes

Measuring wire rope

Wire pulley or sheave

Lubrication

Reason for failure of wire

Chains

Construction of chain

Designation of chain

Chain lubrication

Chain installation

Maintenance of chains

British standard roller chain

American standard roller chain

Leaf chain

Silent chain

Temporary fasteners

Introduction

Screwed joint

Different types of bolt/screw

Washer

Nut

Locking device

Key

Tension element

Pins

Retaining rings

Taper lock

Universal joint

Screw hose clamps

Oil seal and gasket

Introduction

Material selection

Why garter spring is needed?

Shelf life

Procedure for installation

Reasons for seal failure

Gasket

Effecting a seal

Installation of gasket

Gears

Introduction

Spur gear

Helical gears

Worm gears

Bevel gears

Gear trains

Black lash

Lubrication

Reasons for the failure of gear teeth

Compressed air

Introduction

Compression of air

Free air or atmospheric air

Analyzing compressed air needs

Production of compressed air

How to specify the right compressor type, capacity and

pressure?

Receiver or tank size for air compressor

Moisture

Quality of water required for compressor

What is oil free compressed air?

Air distribution systems

Pneumatic cylinder

Regulator

Lubricator

Moisture separator

Minimum pressure switch

Filters

Safety valves

Non-return valve

Quick release valve

Micro valve

Speed control device

Time delay valve

Port flow control valve

Silencer

Piping

Pressure hoses

Push-type fitting

Threaded connector

Barbed-type connectors

Solenoid valve

Dial indicator

Compressed air system leaks

Leak detection

Pressure drop and controlling system pressure

Compressor air system economics

Maintenance of pneumatic system

Bearing and its maintenance

Introduction

Bearing

Types of bearing

Roller bearings

Bearing designation

Internal clearance

Withdrawal sleeves with nut and locking washer

Bearing characteristics

Lubrication of bearing

Mounting of different bearings

Dismounting method of different bearing

Reason for failure of bearings

Examinations of bearing in service

Tools

Open-ended spanner

Ring spanner

Sockets and accessories

Torque wrench sockets

Allen key

Try square

Steel rule

Feeler gauge

Hammers

Soft hammers

Dial gauge

Spirit level

Vernier calliper

Digital vernier calliper

File

Chisels

Screw driver

Vices

Punch

Hacksaw

Taps

Die and die stock

Grinding wheels

Pliers

Stud extractor

Kit for mounting of bearing

Pullers

Micrometer

Drill

Step ladder

Oil cans

Grease gun

Chalk line

Knife

Plumb bob

Requirement of tool for erection, installation and maintenance

Tips to fine tune the spinning machinery

Introduction

Blow room

Card

Drawframe

Comber

Speedframe

Ringframe

Automatic cone winder

Two-for-one twister

Tips to improve energy saving in spinning mills

Energy

Textile production process

Energy consumption in spinning mill

Maximum cost effectiveness in energy use

Energy conservation measures

Index.

About the Series

Woodhead Publishing India in Textiles

Learn more…

Subject Categories

BISAC Subject Codes/Headings:
TEC021000
TECHNOLOGY & ENGINEERING / Material Science