1st Edition
Surface Engineering Methods and Applications
Surface engineering is considered an important aspect in the reduction of friction and wear. This reference text discusses a wide range of surface engineering technologies along with applications in a comprehensive manner. The book describes various methods in surface engineering technology with a thorough explanation of various aspects of each process that comes under this domain. Apart from an enhanced explanation of the process and its attributes, this book also gives insight into the types of materials, applications, and optimization of surface engineering techniques. It discusses important topics including surface engineering of the functionality of graded materials, materials characterization, processing of biomaterials, design, surface modification technologies and process control, smart manufacturing, artificial intelligence, and machine learning applications.
The book:
- discusses computational and simulation analyses for better selection of process parameters
- covers optimizations of processes with state-of-the-art technologies
- discusses applications of surface engineering in medical, agricultural, architecture engineering, and allied sectors
- covers processing techniques of biomaterials in surface engineering
The text is useful for senior undergraduate, graduate students, and academic researchers working in diverse areas such as industrial and production engineering, mechanical engineering, materials science, and manufacturing science. It covers a hybrid process for surface modification, modeling techniques, and issues in surface engineering.
Preface vii
Editors ix
Contributors xi
1 Surface engineering: redefining surface in global perspective 1
SHUBHANGI CHOURASIA, S. M. PANDEY, KALPANA GUPTA, ABDUL FAHEEM,
QASIM MURTAZA, AND R. S. WALIA
2 Tribological hybrid materials 11
AARTI P. MORE AND PRADNYA D. DESAI
3 Nanotechnology and surface engineering 69
PANKAJ SHRIVASTAVA, ARKA GHOSH, AND SYED NASIMUL ALAM
4 Surface engineering of nanomaterials: processing and
applications 95
MAINAK SAHA AND MANAB MALLIK
5 Laser surface modification of metal additive manufactured
parts: a case study of ex-situ and in-situ methodology 121
ABHISHEK KUMAR, BIJAYA BIKRAM SAMAL, ASHISH KUMAR NATH, AND
CHERUVU SIVA KUMAR
6 Review of materials and methods in 3D printing 145
S. GANESHKUMAR, V. NAVEENPRABHU, K. SATHISH, AND R. VIVEK
7 The framework of combining artificial intelligence with
additive manufacturing 153
S. GANESHKUMAR, T. DEEPIKA, R. SURESHKUMAR, AND V. NAVEENPRABHU
8 A review of metallic deposition in polymer substrate using
cold spray additive manufacturing approach 163
ABDUL FAHEEM, FAISAL HASAN, SHUBHANGI CHOURASIA, ANKIT TYAGI,
S. M. PANDEY, AND QASIM MURTAZA
9 Anodization of implantable metal and alloy surfaces: purpose
and scope 169
SIKTA PANDA, CHANDAN KUMAR BISWAS, AND SUBHANKAR PAUL
10 Effect of surface treatment of cenospheres on the mechanical
properties of cenosphere/recycled-PET composites 191
B. KRISHNA PRABHU, S. M. KULKARNI, AND AJITH G. JOSHI
11 Effects of performance parameters, surface failure and
mitigation techniques on steam turbine blades 205
SATYAJEET KUMAR AND S. M. PANDEY
12 Performance analysis of tidal turbine blades for different
composite materials 219
R. DEEPAK SURESH KUMAR, JUSTIN JOSEPH, K. B. VIGNESHWARA,
K. T. YUGENDHERAN, AND N. ADITHYA
13 Surface texturing for reducing sliding friction and wear
under dry and lubricated conditions 233
PEDDAKONDIGALLA VENKATESWARA BABU, SYED ISMAIL, AND
VASAVI BOGGARAPU
14 Industry 5.0 for sustainable manufacturing: new product,
services, organizational and social information 243
SHUBHANGI CHOURASIA, S. M. PANDEY, KALPANA GUPTA,
QASIM MURTAZA, AND R. S. WALIA
15 Surface modification of titanium for drug-eluting stents 257
MONALISHA MOHANTA AND A. THIRUGNANAM
16 Dry sliding wear behaviour of HVOF-sprayed cermet coatings
(CrC-NiCr, WC-Co and WC-Co-Cr) using statistical analysis
and ANN models 289
R. SURESH, AJITH G. JOSHI, AND M. MANJAIAH
Index 309
Biography
R. S. Walia is a Professor and Head of the Department of Production & Industrial Engineering, Punjab Engineering College, Chandigarh, India. He earned his Ph.D. (2006) in the area of Centrifugal Force Assisted Abrasive Flow Machining Process from IIT Roorkee, India. He has also worked as Professor at Delhi Technological University, Delhi, India. He has visited various academic institutions and industries in several countries for academic pursuits.
His research interests include Advanced Manufacturing Processes, Industrial Engineering, Work System Design and Ergonomics, Operation Research, Industrial Quality Control, Precision Manufacturing, and Advanced Manufacturing Processes such as metal coatings, free-standing metal coating components, hybrid stir casting & including tribological assessment, super-finishing processes, and re-manufacturing. He has guided 45 M.Tech theses and 14 Ph.D.s. He has published more than 100 research papers in reputed journals and conference proceedings and recieved best paper awards from Elsevier, Emerald, and Springer publication houses. He received the Commendable Research Award in recognition for his research during the year 2017, DTU, Delhi, and the Best Performance Award International Teams for NASA Moon Buggy Race at US Space and Rocket Centre, USA, April 2011. He was part of interview boards as expert member in public sector companies and government service commissions and also worked in the examination/research boards of various institutions and was involved in multiple institutional activities related to policy planning curriculum design, admission, evaluation & examination, and other academic processes.
Qasim Murtaza is a Professor in the Department of Mechanical Engineering, Delhi Technological University, (Erstwhile Delhi College of Engineering) Delhi, India. He earned his Ph.D. (2006) in the area of Manufacturing Process, Dublin City University, Ireland. He has also worked as Research Associate at Metropolitan Manchester University, Manchester, UK.
He has visited various academic institutions and industries in several countries for academic pursuits. His research interests include Precision Manufacturing and Advanced Manufacturing Processes such as metal coatings, free-standing metal coating components, hybrid stir casting & including tribological assessment, super-finishing processes, and re-manufacturing. He has guided 33 M.Tech theses and 7 Ph.D.s. He has published more than 97 research papers in reputed journals and conference proceedings and has received best paper awards from Elsevier, Emerald, and Springer publication houses. He was part of interview boards as expert member in public sector companies and government service commissions and also worked in the examination/research boards of various institutions and was involved in multiple institutional activities related to policy planning, curriculum design, admission, evaluation & examination, and other academic processes.
S. M. Pandey is an Assistant Professor in the Department of Mechanical Engineering, National Institute of Technology (NIT) Patna, Patna, India. He earned his Ph.D. (2017) in the area of Manufacturing Process in Advance Coating, Delhi Technological University, Delhi, India. He has also worked as Assistant Professor at Delhi Technological University. His areas of research include Surface Modification, Coating, Tribology, and Material Processing; Composite Materials; Metal Matrix Nanocomposites; Nano-Coatings; Wear; Deformation and Corrosion. He also has a good command over teaching subjects like Welding Technology, Casting, Wear Mechanics, Material Science, Non-Destructive Testing, Metrology, and Composite Materials. Dr. Pandey has over 2 years of Industry Experience at Shriram Pistons and Rings Limited (SPRL) Ghaziabad in the field of Production Planning and Control and 8.5 plus years of teaching and research in various reputed organizations such as Delhi Technological University and NIT Patna. During this period, he has published 35 research papers in peer-reviewed international journals having good impact factors and 28 research papers in reputed international and national conferences in India as well as in abroad. Apart from this, recently, he has also published 1 chapter in books published by Springer. Nine students have completed their B.Tech projects and 6 students have completed their M.Tech dissertations under his guidance.
Ankit Tyagi is an Assistant Professor in the Department of Mechanical Engineering, SGT University, Haryana, India. He is pursuing his Ph.D. in the area of Manufacturing Process in Advance Coating, Delhi Technological University, Delhi, India. He has visited various academic institutions and industries in several countries for academic pursuits. His areas of research include Surface Modification, Coating, Tribology, and Material Processing; Composite Materials; Metal Matrix Nanocomposites; Nano-Coatings; Wear; Deformation and Corrosion. He also has a good command over teaching subjects like Welding Technology, Casting, Wear Mechanics, Material Science, Non-Destructive Testing, Metrology, and Composite Materials. He has published more than 30 research papers in reputed journals and conference proceedings.
