1st Edition

Handbook of Surface Metrology

By David J. Whitehouse Copyright 1994

    Written by the leading authority in the subject, Handbook of Surface Metrology covers every conceivable aspect of measuring and characterizing a surface. Focusing both on theory and practice, the book provides useful guidelines for the design of precision instruments and presents data on the functional importance of surfaces. It also clearly explains the essential theory relevant to surface metrology. The book defines most terms and parameters according to national and international standards. Many examples and illustrations are drawn from the esteemed author's large fund of groundbreaking research work. This unparalleled, all-encompassing "metrology bible" is beneficial for engineering postgraduate students and researchers involved in tribology, instrumentation, data processing, and metrology.

    Foreword by Professor D. Dowson

    GENERAL PHILOSOPHY OF MEASUREMENT
    Where does surface metrology fit in engineering metrology?
    Importance of surface metrology

    SURFACE CHARACTERIZATION-THE NATURE OF SURFACES AND THE SIGNALS OBTAINED FROM THEM
    Surface roughness characterization
    Waviness
    Errors of form
    Comparisons of definitions for surface metrology and coordinate measuring
    Characterization of defect shapes on the surface

    PROCESSING
    Digital methods
    Digital properties of random surfaces
    Fourier transform and the FFT
    Statistical parameters in digital form
    Properties and implementation of ambiguity function and Wigner distribution function
    Digital estimation of reference lines for surface metrology
    Algorithms
    Transformation in surface metrology
    Graphical methods
    Other methods of processing
    Surface generation

    INSTRUMENTATION
    Introduction and historical
    Measurement systems
    Optical techniques for measurement of surfaces
    Capacitance techniques for measurement of surfaces of slopes
    Inductance techniques
    Impedance technique-skin effect
    Other non-standard techniques
    Electron microscopy
    Merit of transducers

    ERRORS, CALIBRATION, TRACEABILITY AND STANDARDIZATION
    Nature of errors
    Deterministic or systematic error model
    Basic components of accuracy evaluation
    Basic error theory for a system
    Propagation of errors
    Some useful statistical tests for surfaces
    Uncertainty in instruments-calibration in general
    Calibration of stylus instruments
    Calibration of form instruments
    Parameter variation
    National and international standards
    Drawing symbols

    SURFACE METROLOGY IN MANUFACTURE
    Manufacturing processes
    Cutting
    Abrasive processes
    Unconventional machining
    Surface roughness produced by machining difficult materials
    Surface effects other than geometry
    Surface geometry-a fingerprint of manufacture

    SURFACE GEOMETRY-ITS IMPORTANCE IN FUNCTION
    Two body interaction - static effects
    Functional properties of contact
    Two body interactions - dynamic effects
    General roughness and system life
    One body interactions
    One body with radiation (optical)
    Scattering by other waves
    Systems function

    SUMMARY AND CONCLUSIONS
    Characterization and nature of signal
    Data processing
    Measurement of trends
    Calibration
    Manufacture
    Function
    Overview

    Biography

    David J. Whitehouse

    "The book is clearly written, well illustrated, and comprehensive in its coverage. … a very important addition to the engineering literature written by possibly the best qualified person in this country."
    -Industrial Lubrication and Technology

    "Given its importance to modern engineering, an authoritative and comprehensive guide to surface metrology has been long overdue: this book is well worth the wait. It will provide a central and essential reference for many years to come. … This is an immense and rich mine of information, and both the scope and the inadequacies of current theories are fully explored."
    -M.A. Player (Aberdeen University), Measurement Science and Technology

    "… no laboratory where surface metrology is an issue can afford to be without a copy. … The section on characterization and signal processing is the major portion of the book, and is likely to remain the definitive account of the topic for some time."
    -Proceedings of the Institution of Mechanical Engineers

    "Based on the personal knowledge and experience of the author who is a leading authority on the subject, this well-presented and comprehensive reference work covers both theory and practice. … The book contains a great deal of data, a useful glossary, and is exceptionally well referenced."
    -Aslib Book Guide

    "All you need to know about this subject is covered in depth: from the essential theory of surface metrology, the relevant national and international standards, to the design of precision instruments and processing of data. … There is no doubt that this reference work will be found essential for engineers involved in any aspect of development and production engineering concerned with metrology, tribology, instrumentation, and associated data processing."
    -Vacuum

    "It provides, for the first time I believe, a comprehensive analysis of modern techniques and instrumentation for surface metrology, including a description of the historical background to this important branch of engineering, in which the author himself played a major role. … all this and much more has been described in an easily readable manner with plenty of sensible diagrams and a wealth of useful references."
    -Professor Jack Dinsdale, NCR Industrial Professor, University of Dundee, Scotland