1st Edition

Advanced Coating and Cladding Technologies

Edited By Pankaj Kumar, Dipen Kumar Rajak, Manowar Hussain Copyright 2026
368 Pages 148 B/W Illustrations
by CRC Press

368 Pages 148 B/W Illustrations
by CRC Press

This book explores advancements in coating and cladding technologies designed for high-temperature resistance and wear protection, including laser cladding of nickel-based and high-entropy alloy coatings, cold metal transfer (CMT) technology, and integration of machine learning for predictive modeling and optimization. It addresses joining dissimilar materials, enhancing tool performance... Read more

Chapter 1. Introduction to Advanced Coating and Cladding Technologies
Pankaj Kumar, Manowar Hussain, Mohammad Shahid Raza, and Amit Kumar Jain

Chapter 2. Advanced Coating Systems in High-Temperature Corrosion Protection
Mona Obead Albalawi

Chapter 3: From Atom to Abyss: An Anatomical Analysis of Coating Degradation Mechanisms in Extreme Environments and Industrial Solutions
Moatassim Raoof

Chapter 4. Laser Cladding for 316L Stainless Steel: Parameter Effects and SYSWELD-Based Process Design
Mohammed Zubairuddin, Shahid Tamboli, R. Ravi Kumar, G. R. Joshi, Balram Yelamasetti, and MD. Faseeulla Khan

Chapter 5. Development of Nickel-Based Alloy Coatings and Claddings: Techniques and Advancements
Suresh Gudala, Subbarao Medabalimi, Uzwalkiran Rokkala, and Prakash Kumar

Chapter 6. Enhancing Cladding Performance: Chromium Oxide and Alumina Powders with PVA Binder in GTAW Welding
Suresh Pratap and Prakash Kumar

Chapter 7. An Overview of Nanocoatings: Performance Enhancement of Heat Exchangers
Vikas Kumar and Shiv Lal

Chapter 8. Nanocomposite Biomaterials for Orthopedic Implants: A New Frontier
Uzwalkiran Rokkala, Subbarao Medabalimi, Divakar Bommana, N Pallavi Senapati, and T. Rajesh Kumar Dora

Chapter 9. Enhancing Wear Resistance of HVOF-Sprayed Coatings Using Partially Oxidized Powders: Mechanisms, Performance, and Applications
Subbarao Medabalimi, Uzwalkiran Rokkala, Prakash Kumar, and Suresh Gudala

Chapter 10. Laser Modification and AlTi Coating Effects on AZ31 Wear
Tejonidhi G K, Bharatish A, Abhishek R, Varshith K, Vijay Kumar P R, Sivakumar S, Shanmukha N, Rajkumar GR, and Harisha S K

Chapter 11. The Emerald Canopy: Nature's Blueprint for Advanced, Sustainable Coatings in Next-Generation Aerospace and Automotive
Moatassim Raoof

Chapter 12. Eco-friendly Corrosion Protection Solutions for Aerospace and Automotive Industries
Salman Basha Sheik, Praveena Devi Nagireddy, Kiran Kumar Kupireddi, amd Addanki Rama Swamy

Chapter 13. Advanced Green Coating and Inhibitor Technologies for Corrosion Resistance
Priya Kesari

Chapter 14. Microstructure Image-Based Machine Learning for Predicting Fatigue and High-Temperature Properties of Titanium Alloys through Additive Manufacturing
SD Ruksar Begum, Pankaj Kumar, Pulla Sammaiah, and Ande Rohan

Chapter 15. Next-Generation Surface Engineering: Trends in Coating and Cladding Technologies

Bappa Das, Shakti Kumar, Bishub Choudhury, Sumit Kumar Sinha, Arka Ghosh, and Royal Madan

Chapter 16. Dielectric Behaviour of BiVO₄ : Potential Impacts and Applications in Mechanical Engineering Systems
Anima Ghosh and Surja Kiran Ghorui

Chapter 17. Challenges and Mitigation Strategies for Chromium-Free Electroless Nickel Plating on as-Printed ABS Surfaces Manufactured by 3D Printing
Koustubh Chouhan, Sumanta Mukherjee, and Vikas Kumar

Chapter 18. Predictive Modelling and Optimization of Additive Manufacturing and Laser Cladding Processes Using Machine Learning and Artificial Intelligence
Shakti Kumar, Priya Kesari, Bappa Das, Bishup Choudhary, Manowar Hussain, and K. Pavan Chandu

Chapter 19. Predictive Modeling of Electroless Polyalloy Coating Properties Using Artificial Neural Networks
Vikash Kumar, Buddhadeb Oraon, and Sumanta Mukherjee

Biography

Pankaj Kumar is the professor and head of Mechanical Engineering Department, SR University, Warangal. In 2011, he received a Teaching Assistant Fellowship from the Ministry of Human Resource Development of India. His current research includes Additive Manufacturing, Micromachining, Composite materials processing technology, Nano-materials, and Sustainable Manufacturing, Biotechnology.

Dipen Kumar Rajak is a scientist in the Light Weight Materials Division at CSIR-Advanced Materials and Processes Research Institute (CSIR-AMPRI), Bhopal. His expertise spans materials science, composites, metal foams, high-entropy alloys, additive manufacturing, and fibre-reinforced polymers.

Manowar Hussain is an assistant professor in the Department of Production & Industrial Engineering at B.I.T. Sindri, Dhanbad. His research expertise includes manufacturing, laser material processing, and non-conventional machining processes.