Drills: Science and Technology of Advanced Operations, 1st Edition (Hardback) book cover

Drills

Science and Technology of Advanced Operations, 1st Edition

By Viktor P. Astakhov

CRC Press

888 pages | 1142 B/W Illus.

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pub: 2014-04-08
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Description

In a presentation that balances theory and practice, Drills: Science and Technology of Advanced Operations details the basic concepts, terminology, and essentials of drilling. The book addresses important issues in drilling operations, and provides help with the design of such operations. It debunks many old notions and beliefs while introducing scientifically and technically sound concepts with detailed explanations.

The book presents a nine-step drilling tool failure analysis methodology that includes part autopsy and tool reconstruction procedure. A special feature of the book is the presentation of special mechanisms of carbide (e.g. cobalt leaching) and polycrystalline (PCD) tool wear and failure presented and correlated with the tool design, manufacturing, and implementation practice. The author also introduces the system approach to the design of the drilling system formulating the coherency law. Using this law as the guideline, he shows how to formulate the requirement to the components of such a system, pointing out that the drilling tool is the key component to be improved.

Teaching how to achieve this improvement, the book provides the comprehensive scientific and engineering foundations for drilling tool design, manufacturing, and applications of high-performance tools. It includes detailed explanations of the design features, tool manufacturing and implementation practices, metrology of drilling and drilling tools, and the tool failure analysis. It gives you the information needed for proper manufacturing and selection of a tool material for any given application.

Reviews

"… very valuable knowledge … new procedures to find the root causes of tool failure with accuracy … based on the innovative concepts … the right methodologies and practices to help … selection of the drilling system components to manufacture high-quality products, improve the efficiency of the drilling process and development of the next generation of high-performance (HP) drills."

—J. C. Outeiro, Arts et Metiers ParisTech

"… explains drilling (science and technology of advanced operations) with high quality and innovation. … a useful reference for academics, researchers, mechanical, manufacturing, industrial engineers, and professionals familiar with machining technology."

—J. Paulo Davim, University of Aveiro

"This book can be used for undergraduate engineering courses (for example, manufacturing, mechanical, materials, etc.) or as a subject on machining and manufacturing at the postgraduate level. It can be used as a course manual for career and vocational training courses and career training classes. … a useful reference for academics; manufacturing and metal cutting researchers; mechanical, manufacturing and materials engineers; and professional in manufacturing and applications of advanced metal cutting tools primarily in the automotive and airspace industries."

Int. J. Machining and Machinability of Materials, Vol. 17, No. 2, 2015

Table of Contents

Drilling System

Fundamentals

Drilling System for HP Drills: Structure, Properties, Components, and Failure Analysis

References

Tool Failure as a System Problem: Investigation, Assessment, and Recommendations

Traditional Notions and Approaches

Failure: A System-Related Definition

Tool Failure Prime Sources

Preparation Stage: Collecting Information

Part Autopsy and Tool Reconstruction Surgery

Tool Wear

Tool Materials

Words of Wisdom

Basic Properties

High Speed Steels

Cemented Carbides

Diamond

References

Twist and Straight-Flute Drills: Geometry and Design Components

Classification

Basic Terms

Constraints on the Drill Penetration Rate: Drill

Force Balance as the Major Prerequisite Feature in HP Drill Design/Manufacturing

Drill Geometry

Drill Design Optimization Based on the Load over the Drill Cutting Edge

References

PCD and Deep-Hole Drills

PCD Drilling Tools

Deep-Hole Drills

References

Metalworking Fluid in Drilling

Introduction

MWF Application Methods

High-Pressure MWF Supply: Theory, Apparatus, and Particularities of Tool Design

Near-Dry (Minimum Quantity Lubricant) Drilling Operations: Theory, Apparatus, and Particularities of Tool Design

Increasing Tool Life with CMWF

Application of CMWFs

MWF Essential Parameters to Be Maintained in HP Drilling

References

Metrology of Drilling Operations and Drills

Introduction

Standard Reference Temperature

Small-Scale Features

Large-Scale Features: Bore Tolerancing

Large-Scale Features: Geometrical Tolerances

Bore Gaging

Drill Metrology

References

Appendix A: Axial Force, Torque, and Power in Drilling Operations

Appendix B: Tool Material Fundamentals

Appendix C: Basics of the Tool Geometry

Index

About the Series

Manufacturing Design and Technology

Learn more…

Subject Categories

BISAC Subject Codes/Headings:
SCI041000
SCIENCE / Mechanics / General
TEC020000
TECHNOLOGY & ENGINEERING / Manufacturing
TEC021000
TECHNOLOGY & ENGINEERING / Material Science