1st Edition

Implementing Lean Twice the Output with Half the Input!

387 Pages 179 B/W Illustrations
by Productivity Press

387 Pages 179 B/W Illustrations
by Productivity Press

387 Pages 179 B/W Illustrations
by Productivity Press

Everyone has heard the phrase about doing twice the work in half the time, but instead of focusing only on time , this book focuses on driving increased output with consistently less input . Implementing Lean: Twice the Output with Half the Input! teaches readers not only about Lean and its major concepts, but it drives the leader toward implementing a true Lean system. The authors... Read more

1. The Lean Business Delivery System

2. Learning from Toyota: Lean Philosophy and Foundations

3. Lean Accounting and Accounting for Lean

4. Our Misguided Allegiance to the Batching Paradigm

5. Waste versus Efficiency

6. The Lean Assessment

7. Lean and Change Management

8. Transitioning to a Lean Leader

9. Getting Ready to Implement a Lean System

10. BASICS Model: Baseline Data and VSM

11. BASICS: From Assess—Product-Flow Analysis (TIPS)

12. BASICS Model Assessment: Workflow Analysis—Following the Operator (Staff)

13. BASICS Model Assessment—SMED: Single-Minute Exchange of Die (SMED)

14. The BASICS Model: Suggest Solutions

15. Creating Standard Work

16. System-Based Lean Implementation Approach Utilizing the BASICS Model—Kaikaku

17. Hoshin Kanri: Strategic Planning/Policy Deployment

18. Lean Transactional Processes

19. Lean Machine Shops and Job Shops

20. Visual Management

21. Heijunka, Planning and Scheduling, Sequencing Activities, Mixed Model

22. Lean +QDIP, and Huddles

23. Lean Materials

24. Lean and Engineering—DFM/A

25. Mistake-Proofing

26. Total Productive Maintenance

27. BASICS Model: Check and Sustain

Biography

Charles W. Protzman, Fred Whiton, Daniel Protzman