Innovative Developments in Design and Manufacturing: Advanced Research in Virtual and Rapid Prototyping -- Proceedings of VRP4, Oct. 2009, Leiria, Portugal, 1st Edition (Hardback) book cover

Innovative Developments in Design and Manufacturing

Advanced Research in Virtual and Rapid Prototyping -- Proceedings of VRP4, Oct. 2009, Leiria, Portugal, 1st Edition

Edited by Paulo Jorge da Silva Bartolo, Mateus Artur Jorge, Fernando da Conceicao Batista, Henrique Amorim Almeida, Joao Manuel Matias, Joel Correia Vasco, Jorge Brites Gaspar, Mario Antonio Correia, Nuno Carpinteiro Andre, Nuno Fernandes Alves, Paulo Parente Novo, Pedro Goncalves Martinho, Rui Adriano Carvalho

CRC Press

748 pages

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Essential reading on the latest advances in virtual prototyping and rapid manufacturing. Includes 110 peer reviewed papers covering: 1. Biomanufacturing, 2. CAD and 3D data acquisition technologies, 3. Materials, 4. Rapid tooling and manufacturing, 5. Advanced rapid prototyping technologies and nanofabrication, 6. Virtual environments and simulation and 7. Novel Applications. For all thos working on V&RP, focused on inducing increased collaboration between industry and academia.

Table of Contents

Invited lectures

New challenges for Reverse Engineering in facial treatments: how canthe new 3-D non invasive surface measurements support diagnosis and treatment?, L.M. Galantucci

1. Biomanufacturing

Scaffold Micro-Architecture Optimization Based on Bio-Mimetic Principles, A.B. Bucklen, B.M. Wettergreen & C.M. Liebschner

A minibioreactor for developing "perfused" capillaries in cardiomyocyte aggregates, C.K. Chua, D. Liu, F. Leong, V. Mironov & V. Kasyanov

Spinning of biomaterial microfibers for tendon tissue engineering, C.K. Chua, J. An, K.F. Leong, C.M. Cheah & H. Chang

Stereolithographic Rendering of Low Molecular Weight Polymer Scaffolds for Bone Tissue Engineering, D. Dean, J. Wallace, K. Kim, A.G. Mikos & J.P. Fisher

Process flow for designing functionally graded tissue engineering scaffolds, .K. Chua, N. Sudarmadji, K.F. Leong, S.M. Chou, S.C. Lim & W.M. Firdaus

Indirect fabrication of tissue engineering scaffolds using rapid prototyping and a foaming process, J.Y. Tan, C.K. Chua & K.F. Leong

Fractal Tool Paths for Layered Manufacturing of Scaffolds with Matched Bone Properties, G.S. Kumar & P. Pandithevan

BioExtruder: Study of the influence of process parameters on PCL scaffolds properties, M. Domingos, F. Chiellini, A. Gloria, L. Ambrosio, P. Bartolo & E. Chiellini

The use of Periodic Minimal Surfaces for Scaffolds design, H.A. Almeida & P.J. Bártolo

Intelligent biopolymer selection system for medical applications, C.S. Moura, P.J. Bártolo & H.A. Almeida

2. CAD and 3D data acquisition technologies

Rapid Prototyping models of foetuses built from Ultrasound 3D and Magnetic Resonance files, J.R.L. Santos, J.R.L. Santos, R.C. Fontes, S. Campbell & H. Werner

A Computer Aided Design (CAD) support tool for parametric design of products for Rapid Manufacture (RM), P.C. Smith & A.E.W. Rennie

Comparison of CT and CBCT for Fabrication of Dentistry Models via Rapid Prototyping Technology, H. Kheirollahi, F. Abesi & S. Rahmati

Global approach to design and manufacture Direct Parts, J.Kernion, P.Mognol & J.Y.Hascoët

Novel Methodology in Design of Custom-made Hip Prosthesis, F. Abbaszadeh, S. Rahmati, F. Farahmand & R. Fatollahzadeh

Use of BioCAD in the Development of a Growth Compliant Prosthetic Device for Cranioplasty of Growing Patients, D.T. Kemmoku, P.Y. Noritomi, F.G. Roland & J.V.L. da Silva

Artificial teeth manufacturing: inspection of mould and teeth by contactless scanning systems, E. Atzeni, L. Iuliano, P. Minetola, A. Salmi & A. Gatto

Guided dental surgery based on integrating 3D image slicing and structured light scanning, S. Barone, A. Paol & A. V. Razionale

A robotic system for 3D optical scanning of large surfaces, M. Maggini, S. Barone, A. Paoli & A.V. Razionale

A simple photogrammetric system for automatic capture and measurement of facial soft tissues during movement, L. M. Galantucci, F. Lavecchia & G. Percolo

3D digitation of museum sculptures for model-making purposes: difficulties and possible solutions, G. Celani, L. Cancherini, A. Jardini, M. Oliveira, J.V.L. da Silva & V. Piccoli

The use of technologies as Rapid Prototyping and Scanner Inspection in surgical planning to medical application, C.B.L. Ulbrich, H.A. Hermini & C.A.C. Zavaglia

Performance evaluation of non contact measuring systems considering bias, M. Cavallaro, G. Moroni & S. Petrò

A surgical training model manufacture using rapid prototyping technology, L. Queijo, J. Rocha, L. Barreira, T. Barbosa, P.M. Pereira & M.S. Juan

Image based modeling and morphological analysis of the human knee, G. Renner & L. Hajder

Design of customised bioceramic medical implants by layered manufacturing, S. F. Khan & K.W. Dalgarno

Reverse Innovative Design in Rapid Modelling and Reverse Engineering Industrial Applications, A.E. Sonn & D.M. Dimitrov

3D-Digitalization of ankle movement and 3D-CAD-method for patient specific external ankle support development and Rapid Manufacturing, R. Björkstrand, J. Tuomi, M. Paloheimo, J. Lindahl & J. Salo

3. Materials

Experimental Investigation of Charpy Impact Test on Metallic SLM parts, E. Yasa, J Deckers, J.P. Kruth, M. Rombouts & J. Luyten

Series production of CE-certified orthopaedic implants with integrated network structures for improved bone ingrowth, P. Cremascoli & P. Ohldin

Densification and coarsening of lase sintered green parts by microwave technique, P. Veronesi, A. Gatto & L. Iuliano

Functionally graded PA12/MWCNTs composite fabricated by SLS to aerospace applications: mechanical and electrical behaviour, R.A. Paggi, G.V. Salmoria, A. Lago & V.E. Beal

Rapid Manufacturing of Polycaprolactone / Progesterone Drug Delivery Device by SLS, G.V. Salmoria, P. Klauss, R.A. Paggi, M. Souza, L.A. Kanis & K.M. Zepon

Selective Laser Melting of NiTi shape memory components, H. Meier, C. Haberland, J. Frenzel & R. Zarnetta

Laminated Object Manufacturing (LOM) of Glass Ceramics Substrates for LTCC Applications, C.M. Gomes, N. Travitzky, P. Greil, A. P.N. Oliveira & D. Hotza

Extrusion Behavior of Chocolate for Additive Layer Manufacturing, L. Hao, O. Seaman, S. Mellor, J. Henderson, N. Sewell & M. Sloan

Production of fully ferrous components using Indirect Selective Laser Sintering, P. Vallabhajosyula & D.L.Bourell

On Mechanical Properties of SFF-made Calcium Polyphosphate Bio-Structures, Y. Shanjani & E. Toyserkani

On the effects of build orientation in powder-fed Additive Layer Manufacture of steel 316L, E. Bassoli, A. Gatto, N.T. Sewell & D. Johns

Multiphase numerical modeling of metallic particle composites, C. Capela, J. Bolrão, F.V. Antunes & P. Camaño

Study of materials applied to an orthopaedic external circular fixator, C. Capela, L. Oliveira, P. Camaño, P.Bártolo& I. Garcia

4. Rapid tooling and manufacturing

Direct Rapid Tooling for Die Forging – a new challenge for Layer-Based Technologies, R. Neugebauer, B. Mueller & A. Wagner

An automated method for RM feasibility evaluation, J. Munguía & F. Fenollosa

Layer Laminating Increases the Cost Effectiveness of Custom and Standard Last Manufacturing in the Footwear Industry, U. Klaeger

Embedding Of Electronic And System In Package Using Generative Processes, F. Ansorge, K. Heumann, D. Ifland, H. Reichl

The influence of the mould material on the rheology and mechanical characteristics of hybrid injection moulds, L. Cardon, A. Dekeyser, M. Moerman, S. Vernaillen & K. Ragaert

Design for Rapid Manufacturing - Capturing Designers’ Knowledge, S. Maidin and R.I. Campbell, I. Drstvensek & P. Sever

Direct Fabrication of an in-situ Al Composite using Selective Laser Melting Process, S. Dadbakhsh, L. Hao, N. Sewell, P. Jerrard

Warpage of injection mouldings in hybrid moulds with epoxy-aluminium composite core, M.A. Silva, P.G. Martinho & A.S. Pousada

Rapid Manufacturing in Automation Applications, Ralf Becker & Andrzej Grzesiak

Digital design and rapid manufacturing in orbital wall reconstruction, M. Salmi, J. Tuomi, K.Paloheimo, M. Paloheimo, R. Björkstrand, A.A. Mäkitie, K. Mesimäki & R. Kontio

Direct Manufacturing of dense parts from martensitic precipitation hardening steel gas atomized powder by selective laser melting (SLM) technology, M. Averyanova & Ph. Bertrand

Studying the repeatability in DMLS technology using a complete geometry test part, J. Delgado, J. Ciurana, C. Reguant & B. Cavallini

Cooling channel configuration in Injection Moulds, D. Dimitrov, A. Moammer & T. Harms

5. Advanced rapid prototyping technologies and nanofabrication

A Practical Approach on Temperature Variation in Selective Laser Melting with a Novel Heat Transfer Model, C.K. Chua, A. Liu & K.F. Leong

Study and simulation of different scanning strategies in SLM, J. Jhabvala, E. Boillat, T. Antignac & R. Glardon

Interface Attachibilty Analysis of Printed Patterns through Electrostatic Inkjet System, A.Ali, A. Rahman, K.H. Choi, B.S. Yang & D.S.Kim

The Development of a Generic Rapid Prototyping Process Planning System, N. Volpato & J.A. Foggiatto

Hibrid Organic-Inorganic Nanocomposite for Infrared Laser Stereolithography Process, M.I.R. Barbosa, A.L. Jardini, M.C.B. Costa, R.A. Rezende & R. Maciel Filho

The future of electronic products: conductive 3D Printing?, O. Diegel, S. Singamneni, B. Huang & I. Gibson

Challenges and Opportunities in obtaining Rapid Ceramic Components by means of Subtractive Methods applied to Non Sintered Materials, J.R. Gomà-Ayats, J. Minguella-Canela & R. Uceda-Molera

New Generation of Rapid Manufacturing Equipment, O. Hangaard

A three dimensional FE-model for the investigation of transient physical effects in Selective Laser Melting, M.F. Zaeh, G. Branner & T.A. Krol

A benchmark for accuracy evaluation of dental crowns up-to-date manufacturing, E. Atzeni, L. Iuliano, P. Minetola, A. Salmi & A. Gatto

Design of a micro-channel reactor for decomposition of organic pollutants in waste water treatment, G. Charles, S. Corbel, M-C. Carré, T. Roques-Carmes, O. Zahraa

Internal structure Optimization for Fused Deposition Modeling ABS Parts, L.M. Galantucci, F. Lavecchia, G. Percoco

Simulation based Multi-Objective Optimisation Model for the SLS Process, A.K. Singh & R.S. Prakash

Multi-objective optimization of part orientation to improve process planning in RM, S. Danjou & P. Köhler

The production of Ti-6Al-4V parts with controlled porous architecture by three-dimensional fiber deposition, M. Rombouts, S. Mullens, J. Luyten, P. Nuyts & M. Schroeven

3D Microstructuring of Hybrid Organic-inorganic Materials by Two-Photon Polymerization Technique, A.Ovsianikov, Boris Chichkov, M. Oubaha, R. Copperwhite, B.D. MacCraith, A Gaidukeviciute, I. Sakellari, A. Giakoumaki, D. Gray, M. Vamvakaki, M. Farsari, & C. Fotakis

Buid Time Estimator for Adaptive Slicing in Stereolithography, A.Sanati Nezhad, M. Vatani, F. Barazandeh & A.R. Rahimi

Construction and Adaptation of na Open Source Rapid Prototyping Machine for Biomedical Research Purposes – a Multinational Collaborative Development, A.L. Lixandrão Filho, P.Y. Noritomi, J.V.L da Silva, P. Inforçatti Neto, P.Y.C. Cheung, N. Colangelo, H. Kang, J.T. Buthcer & E. Malone

Micro laser-milling of graphite: analysis of process parameters, J. Monteiro, P.J. Bártolo & C. Capela

6. Virtual environments and simulation

Towards ontology-based information extraction in distributed manufacturing systems, B.X. Li, L. Yang, S.K. Ong, Y. Lei & A.Y.C. Nee

A Virtual Manufacturing System of Screw Threads Generation with Tasks Schedule Approach, J.S. Liang

An Interactive Multimedia Approach to Enhance Learning of Rapid Prototyping, C.K. Chua, T.T. Vu, K.F. Leong & C.S. Lim

Products experience: how can Virtual Prototyping improve usability testing?, M. Mengoni, M. Germani & M. Peruzzini

Efficient use of Traditional-, Rapid- and Virtual Prototyping in the industrial product development process, R. Bastiens, J. Detand, O. Rysman & T. Defloo

Using an immersive virtual environment to validate cellular manufacturing system simulation models, H.J.R Carvalho, C. Oliveira, H.C. Vale, D.C. Sena & A.J.V. Porto

Analysis and Fabrication of New Designed Dental Implant using Rapid Prototyping Technology, S. Rahmati, H. Kheirollahi & A. Azari

A model for project-based environmental compliance management for small and medium enterprises, E.C.K. Chan & K.M. Yu

New perspectives on form: real-time, virtual modeling in networked 3d environments, S.B. Fraser, M. Lyons, T.J. Miller, M. Barnard,H.K. Henning, J. Looser, H. Seichter & M. Billinghurst

Adaptive Logistics: Simulation based decision making in assembly planning and –control, A.Kampker, G. Schuh, B. Franzkoch, T. Potente & T. Welter

Breaking paradigms – The teaching of RM to "experienced newcomers", J.Munguía & M. Villegas

Design-by-the-Customer through Virtual Reality, A.G. Bachvarov, S. Maleshkov, P. Stojanova & J. Katicic

Context information complemented virtual prototyping of factories, A.Kampker, G. Schuh, A. Hoeschen & J. Nöcker

Form follows algorithm: Computer derived design for rapid manufacturing, S. Killi

Concurrent design and development of a chassis set for an electromechanical transmission system, F. Fenollosa-Artés, J. Minguella-Canela & J. R. Gomà-Ayats

A Multi-agent Based Dynamic Scheduling Framework for Virtual Enterprises, S.H. Niu, S.K. Ong & A.Y.C. Nee

Integration of Rapid Manufacturing processes in a high-level numerical chain, R. Bonnard, P. Mognol & J.Y. Hascoët

A holistic approach for customer-oriented product engineering of micro devices, K. Hahn, T. Schmidt, R. Brück, D. Ortloff & J. Popp

Fully GPU-based volume representation and material removal simulation of free-form objects, B. Tukora & T. Szalay

Low-cost gesture detection as a form of interaction in a virtual reality multi-projection system, C. Oliveira, D.C. Sena, H.M.C. Vale, H.J.R. Carvalho & A.J.V. Porto

Construction of Immersive Multi-projection Environments for Treatment of Phobia of Heights, H.M.C Vale, C. Oliveira, D.C. Sena & A.J.V. Porto

Virtual Reality for Assembly Simulation and Ergonomic Analysis in automotive chain of production, M. Cavallaro & G. Moroni

Biomechanical response simulation of tetrahedral mass-spring model of intervertebral disc in a spine segment with haptic interface, K.T. Huynh, I. Gibson & W.F. Lu

An approach to develop a rapid manufacturing knowledge-based environment, Tahar Laoui

"3D Faxing": Rapid prototyping of new product and process systems to help manage multi-national development teams, O. Diegel, D.P.K. Singh, S. Singamneni, A. Withell

Finite elements analysis of cylindrical copper shelled SLA electrodes, V. Iakovakis, J. Kechagias, G. Petropoulos & S. Maropoulos

7. Applications

EOS innovations for e-manufacturing: High performance polymers and integrated quality management system, J. Greses & C.M. Stotko

Digital technologies and the potential for CNC texturing the built environment, T. J. Miller

Rapid Manufacture of Dies and Moulds using Fused Deposition Modeling and Electrical Discharge Machining, S. Singamneni, O. Diegel, D.P.K. Singh & A.R. Chowdhury

Application of 3D colour printing for the rapid prototyping of functional models, S. Junk & J. Sämann-Sun

The Power of a Single Prototype: Sustainable Fashion Textile Design and the prevention of Carcinogenic Melanoma, J. Farrer RCA & A. Finn

Technology transfer in digital prototyping by means of research laboratories: two case studies in architecture schools, G.Celani, R. Pupo & J. Duarte

A Design increase to hospital regulator pressure, F. Ulbrich, C.B.L. Ulbrich & C.A.C. Zavaglia

Potential of Building Information Modeling (bim) system, M. R. Oliveira

Medical Applications of Rapid Prototyping – from Applications to Classification, J.Tuomi, K. Paloheimo, R. Björkstrand, M. Salmi, M. Paloheimo & A. A. Mäkitie

Cost and benefit analysis of fused deposition modelling (FDM) technique and selective laser sintering (SLS) for fabrication of customised foot orthoses, J.M. Saleh & K.W. Dalgarno

A Novel Methodology in Design and Fabrication of Lingual Orthodontic Appliance Based on Rapid Prototyping Technologies, H. Kheirollahi, S. Rahmati & F. Abesi

Design of Ergonomic Leisure Chair, C. Capela, A. Cerva, & P. Camaño & F.V. Antunes

About the Editors

Paulo Bartolo is Professor of Advanced Manufacturing Processes at the Polytechnic Institute of Leiria (IPL), Portugal, and Head of the Mechanical Engineering Department at the School of Technology and Management of IPL. He is Co-Director of the Postgraduate Research Centre at IPL, Fellow of the Institute of Polymers and Composites at the University of Minho (Portugal), Advisor of the Portuguese Agency for the Development and Innovation and President of the Portuguese Rapid Prototyping Association. He is Editor in Chief of Virtual & Physical Prototyping

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