Integrated Reliability: Condition Monitoring and Maintenance of Equipment, 1st Edition (Hardback) book cover

Integrated Reliability

Condition Monitoring and Maintenance of Equipment, 1st Edition

By John Osarenren

CRC Press

527 pages | 105 B/W Illus.

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Hardback: 9781482249408
pub: 2015-02-12
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Description

Consider a Viable and Cost-Effective Platform for the Industries of the Future (IOF)

Benefit from improved safety, performance, and product deliveries to your customers. Achieve a higher rate of equipment availability, performance, product quality, and reliability. Integrated Reliability: Condition Monitoring and Maintenance of Equipment incorporates reliable engineering and mathematical modeling tohelp you move toward sustainable development in reliability condition monitoring and maintenance. This text introduces a cost-effective integrated reliability growth monitor, integrated reliability degradation monitor, technological inheritance coefficient sensors, and a maintenance tool that supplies real-time information for predicting and preventing potential failures of manufacturing processes and equipment.

The author highlights five key elements that are essential to any improvement program: improving overall equipment and part effectiveness, quality, and reliability; improving process performance with maintenance efficiency and effectiveness; training all employees involved; including operators in the daily maintenance and upkeep of the equipment; and implementing early equipment management and maintenance prevention design. He offers a sustainable solution with integrated reliability condition monitoring and maintenance of manufacturing processes, parts, and equipment in the IOFs with a technological inheritance model-based program.

This book contains 15 chapters that include details on:

  • Improving the material–part–equipment system life cycle, reliability conditions, and manufacturing process productivity for wear, corrosion, and temperature resistance applications
  • Maximizing the component and system reliability growth of parts and equipment
  • Minimizing reliability degradation within the framework of a condition-based maintenance
  • Analyzing the reliability degradation, wear, and other competing failure modes of nickel-based hard alloy–coated part mating surface with a technological inheritance model-based program
  • Introducing a cost-effective integrated reliability monitor and maintenance strategy with a technological inheritance model–based software program

Integrated Reliability: Condition Monitoring and Maintenance of Equipment addresses potential failures from an asset manager, maintenance user, and operator’s standpoint, and highlights the solutions to common failures and reliability problems for equipment in the IOFs.

Table of Contents

Overview for Condition Monitoring and Maintenance of Equipment in the Industries of the Future

Increasing the Existing Maintenance and Operations of Industrial Equipment Productivity in Plants

Analysis of Maintenance and Operations of Industrial Equipment Productivity in Plants

Condition Monitoring and Maintenance of Industrial Equipment in the Industries of the Future

Existing Maintenance Strategies of Industrial Equipments in the Industries of the Future

Limitations of Existing Condition Monitoring and Maintenance Strategies of Industrial Equipment in the Industries of the Future

Maximum Achievable Reliability Condition and Maintenance Requirements for Part-Process-Equipment System with the Technological Inheritance Technique

Equipment Reliability Degradation and Failure Variation Control with the Technological Inheritance Technique

Equipment Reliability Growth and Optimum Condition Variation Control with the Technological Inheritance Technique

Conclusions

References

Integrated Reliability of Material-Part-Equipment System Life Cycle with the Technological Inheritance Technique

Introduction to Integrated Reliability Condition Monitoring and Maintenance Process of Material-Part-Equipment System Life Cycle

Measuring the Impact of Equipment Integrated Reliability Condition Monitoring and Maintenance on a Business

Equipment-Part Life Cycle and Phase-Out Conditions

Equipment Failures and Part Replacement System

Measuring the System Reliability Degradation and Rate of Failures with the Technological Inheritance Technique

Concepts and Feasibility of Part Material: Manufacturing Method of Part-Equipment System Reliability Condition Control with the Technological Inheritance Coefficient

Hard Alloy-Coated Part Surface Quality and Process Performance Variations with the Technological Inheritance Model

Material, Part, and Process Selection for Wear-, Corrosion-, and Temperature-Resistant Applications in the Industries of the Future

Measurement Points

Optimum Selection of Parts, Manufacturing Processes, and Industrial Equipment System for Maximum Achievable Reliability with the Technological Inheritance Technique

Integrated Reliability Condition Monitoring and Maintenance of Material and Manufacturing Processes and Equipment with the Technological Inheritance Technique

Developing Quality, Reliability Growth, Degradation Chain, and Maintenance Cost Program with Technological Inheritance Coefficients

Conclusion

References

Reliability Growth and Degradation of System Condition Monitoring with the Technological Inheritance Technique

Reliability Definitions

Integrated Reliability Theory for Manufacturing Process, Part, and Equipment System Condition Monitoring with the Technological Inheritance Technique

Component and System Reliability Growth and Degradation Assessment with the Technological Inheritance Technique

Maximum Achievable Reliability Requirements of Hard Alloy-Coated Part in the Manufacturing Process and Equipment for Wear- and Other Competing Failure-Resistant Applications

Integrated Reliability Condition Monitoring of the Manufacturing Process and Equipment System

Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Mechanism with the Technological Inheritance Model

Quantitative and Qualitative Assessments of Integrated Reliability Coefficient Test

Integrated Reliability Condition Monitoring and Maintenance with Technological Inheritance Coefficient Assessment for Manufacturing Processes and Industrial Equipment

Reliability Condition Growth Prediction Using Multivariate Quality with the Multivariate Regression Model

Setting Integrated Reliability Requirements with Multivariate Regression and Technological Inheritance Models

Optimization of Reliability Condition Monitoring and the Maintenance of Processes, Parts, and Equipments with the Technological Inheritance Technique

Developing Reliability Growth and Degradation Improvement Tests for Optimum Component Conditions and the Failures of Equipment with the Technological Inheritance Technique

Conclusions

References

Role of Technological Inheritance Technique for Condition Monitoring and Maintenance of Industrial Equipment

Integrated Reliability Condition Monitoring and Maintenance Assessment with the Technological Inheritance Technique

Integrated Reliability Condition Monitoring and Maintenance Route with the Mathematical Technological Inheritance Model

Determination of Component Quality and Failure Mode Condition Characteristics with the Technological Inheritance Model

Multiple Mathematical Modeling for Integrated Reliability Condition Monitoring and Maintenance of Parts, Manufacturing Processes, and Industrial Equipments with the Technological Inheritance Technique

Determination of Component Reliability Degradation and Maintenance with the Technological Inheritance Model

Determination of Component Reliability Growth and Maintenance with the Technological Inheritance Technique

Benefits of the Role of the Technological Inheritance Technique in Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes, Parts, and Industrial Equipment

Conclusion

References

Maximum Achievable Reliability Design for Critical Parts of Equipment with Technological Inheritance Model

Robust Design of Hard Alloy-Coated Part Surface for Wear-, Corrosion-, and Temperature-Resistant Applications

Design of Experiments for Maximum Achievable Lifetime Reliability of Hard Alloy-Coated Critical Part Surface Conditions

Planning the Design of Experiment for Maximum Achievable Quality-Reliability Chain of Critical Parts, Manufacturing Processes, and Industrial Equipments with the Multivariate Regression Model

Statistical Experimental Planning of a Multifactorial Design for Optimum Quality and Reliability of Parts, Processes, and Equipment Conditions

Experimental Plan of the Second-Order Design for Optimum Reliability of Part, Process, and Equipment Conditions

Rotatable Experimental Plan Design for Optimum Reliability of Part, Process, and Equipment Conditions

Multivariate Regression Models for Hard Alloy Workpiece Surface Quality Condition for Wear and Other Competing Failure Resistance Applications by Rotary Cutting with Plasma Flame

Multivariate Regression Models of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application

Multivariate Regression Model Analysis of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application

Determination of the Optimum Rotary Cutting with Plasma Flame Machining and Workpiece Surface Quality Conditions for Reliability Requirements

Reliability Requirements and Measurement Characteristics for Integrated Reliability Monitoring and Maintenance of Parts and Equipments with a Technological Inheritance Model-Based Program

Reliability Testing and Measurement of Reliability Growth and Degradation of Part, Process and Equipment System with a Technological Inheritance Model-Based Program

Component and Process Performance Condition Profile with the Technological Inheritance Model-Based Design

Integrated Reliability Condition Monitoring and Maintenance Mechanisms with Technological Inheritance Coefficients for Wear and Other Competing Failure Resistance Applications

Design Procedures for Integrated Reliability Monitoring and Maintenance of Machine Parts, Manufacturing Processes, and Industrial Equipment with the Technological Inheritance Model-Based Technique

Conclusions

References

Selection of Coating Materials, Parts, and Equipment System with the Technological Inheritance Technique

Characteristics of Industries of the Future

Existing Materials Models and Databases

Selection of Nickel-Based Alloys for Corrosion-Resistant Applications

Selection of Self-Fluxing Alloy Powders for Wear and Temperature Resistance Applications

Optimum Selection of Materials for Failure-Resistant Coatings with Multivariate Regression and a Technological Inheritance Model-Based Program

Optimum Component/System Reliability Selection

Reliability Testing for Optimum Condition and Failures of Coating Materials with Multivariate Regression and Technological Inheritance Model-Based Design

Conclusions

References

Reliability Growth Condition of Coating Material and Deposition Process with a Technological Inheritance Model-Based Program

Existing Selection of Part Surface Coating Material and Deposition Process for Wear and Other Competing Failure Resistance Applications

Coating Deposition Techniques and Processes for Wear, Corrosion, and Temperature Failure Resistance Applications

Mechanical Properties

Industrial Experience of Thermal Spraying Processes for Failure Resistance Applications

Recommendations and Its Future

Reliability Test for Growth of Hard Alloy-Coated Materials and Workpiece Surface Optimum Conditions with a Technological Inheritance Model-Based Program

Integrated Reliability Condition Monitoring and Maintenance of Hard Coating Materials and Coated Workpiece Part Surface with a Technological Inheritance Model-Based Program

Conclusions

References

Reliability Growth Condition of Machining and Grinding Processes of Hard-Coated Workpiece Surface

Machining Hard Alloy Material and Hard Alloy-Coated Workpiece Surface for Wear and Other Competing Failure Resistance Applications

Self-Propelled Rotary Tooling

Selecting Surface Finish Processes for Hard Alloy-Coated Workpiece Surface with the Multivariate Regression Model

Multivariate Regression Model for Hard Alloy Workpiece Surface

Surface Finishing with Grinding Hard-Coated Machine Part Surfaces

Benefits of Machining Hard-Coated Precision Machine Part Surfaces with Rotary Cutting Plasma Spray and the Technological Inheritance Model

Critical Features Produced by the Surface Finish of Nickel-Based Hard Alloy-Coated Part Surface

Integrated Reliability Testing for Reliability, Optimum Growth, Degradation, and Failure of Hard-Coated Machine Part Surface during Machining and Grinding Processes with the Technological Inheritance Model

Integrated Reliability Monitoring and Maintenance of Processes, Parts, and Equipments with a Technological Inheritance Model-Based Program

Conclusions

References

Reliability Growth, Degradation, and Fatigue Failure of Nickel-Based Hard Alloy-Coated Part Surface

Failure Analysis of Mechanical Components

Definitions of Failure Characteristics

Types and Categories of Failures

Physics of Fatigue

Characteristics of Fatigue Failures

High-Cycle Fatigue

Probabilistic Nature of Fatigue

Low-Cycle Fatigue

Fatigue and Fracture Mechanics

Factors That Affect Fatigue Life and Its Resistance to Failure

Parameters of Component and Process Condition for Fatigue Reliability Analysis

Fatigue Prediction and Lifetime of Component Analysis

Reliability Fatigue Analysis with Modular and Virtual Instruments Using the Technological Inheritance Technique

Fatigue Results

Moving from the Physical to Virtual Assessments of Materials, Parts, and Equipments with the Technological Inheritance Technique

Criteria for Virtual Assessment of Fatigue Reliability with the Technological Inheritance Technique

Design for Maximum Achievable Fatigue Reliability with the Technological Inheritance Technique

Fatigue Reliability Test, Measurement, and Virtual Assessment of Manufacturing Processes and Equipments with a Technological Inheritance Model-Based Program

Conclusions

References

Reliability Degradation, Wear, and Competing Failure Modes of Nickel-Based Hard Alloy-Coated Part Mating Surface

Resistance to Wear and Competing Failure Modes of Equipments

Types of Competing Failure Modes with Wear for Industrial Equipments and Their Preventive Techniques

Wear Factors and Mechanisms of Equipments

Wear Reliability Degradation and Failure Concept with Technological Inheritance Coefficients

Maximizing the Wear Resistance and Reliability and Minimizing the Failures of Parts in Equipments with the Technological Inheritance Model

Wear and Wear Resistance Coefficient Testing with Technological Inheritance Coefficients

Integrated Reliability Curve Analysis for Wear Resistance Degradation and Competing Failures of Equipments with the Technological Inheritance Model

Conclusions

References

Integration of Reliability, Condition Monitoring, and Maintenance of Industrial Equipment

Existing Preventive and Predictive Maintenance Program of Equipment

Improving the Existing Preventive and Predictive Maintenance of Parts, Processes, and Equipments with the Integrated Reliability Condition Monitoring and Maintenance Program

New Concept of Preventive and Predictive Maintenance Program with a Technological Inheritance Model-Based Program

Integrated Reliability Monitoring and Maintenance Characteristics with a Technological Inheritance Model-Based Program

Integrating Component and Process Function Condition-Based Maintenance with the Technological Inheritance Model

Integrating Reliability Condition Monitoring of Parts, Manufacturing Processes, and Equipments with a Technological Inheritance Model-Based Program

Integrated Reliability Monitoring and Maintenance Curve with the Technological Inheritance Model

Developing Cost-Effective Integrated Reliability Condition Monitoring and Maintenance Programs for Manufacturing Processes, Parts, and Industrial Equipment with the Technological Inheritance Model

Benefits of Integrating Reliability, Condition Monitoring, and Maintenance of Manufacturing Processes and Industrial Equipments with the Technological Inheritance Model

Conclusions

References

Integrated Reliability of Equipment with a Technological Inheritance Model-Based Simulation Technique

Computer Simulation with the Technological Inheritance Model for Integrated Reliability Monitoring and Maintenance of Manufacturing Processes and Industrial Equipment System

Developing an Intelligent Multivariate Sensor for Measuring and Monitoring Tool Wear, Workpiece Quality, and Machining Process Performance

Technological Inheritance Model-Based Simulation Program for Integrated Reliability Condition Monitoring and Maintenance of Parts and Equipment in the Industries of the Future

Technological Inheritance Model-Based Software Program

Determination of the Control Limits and Threshold Points with the Technological Inheritance Technique for Integrated Reliability Condition Monitoring and Maintenance of Parts, Processes, and Equipment

Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Distribution Curve with the Technological Inheritance Model

Algorithm for Integrated Reliability Condition Monitoring and Maintenance of Machine Part, Manufacturing Process, and Equipment System with a Technological Inheritance Model-Based Simulation Program

Conclusions

References

Integrated Reliability with a Technological Inheritance Model-Based Program in the Industries of the Future

Role of Technological Inheritance-Model Based Programs for Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipments

Integrated Reliability Condition Monitoring and Maintenance Technology of Critical Parts, Processes, and Rotating Equipment

Instrumentation of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program

Integration of Acquisition, Analysis, and Presentation of Data with a Technological Inheritance Model-Based Software Program

Integrated Reliability Condition Monitoring and Maintenance Tools with Technological Inheritance Coefficient Variation Control Limits

Integrated Reliability Condition Monitoring Tools and Features of Parts, Processes, and Industrial Equipment with a Technological Inheritance Model-Based Program

Component and Process Technological Inheritance Coefficient Sensors

Technological Inheritance Coefficient Transfer Function for Communication Networks and Signal Processing

Cost-Effective Integrated Reliability Condition Degradation Monitor for the Detection of Distributed Defects and Failures in Parts and Industrial Equipments with a Technological Inheritance Network System

Real-Time Component and Process Data Acquisition and Automation with a Technological Inheritance Model-Based Software Program

Integrated Reliability Condition Monitoring and Maintenance of Hard Alloy Critical Part Surfaces with a Technological Inheritance Model-Based Program in the Industries of the Future

Conclusions

Integrated Reliability with a Technological Inheritance Model-Based Network Program in the Industries of the Future

Integrated Reliability Condition Monitoring and Maintenance Strategies

Working Conditions of Integrated Reliability Condition Monitoring and Maintenance Strategy with the Technological Inheritance Coefficients

Application of the Integrated Reliability Condition Monitoring and Maintenance Strategy with a Technological Inheritance Model-Based Software Program

Online Monitoring and Maintenance with a Technological Inheritance Model-Based Program

Integrating Critical Component Reliability with a Process Control System Using a Technological Inheritance Model-Based Program

Integrated Reliability Condition Monitoring and Maintenance Curves for Manufacturing Processes, Assembly Process, and Industrial Equipment

Integrated Reliability Condition Monitoring and Maintenance for a Typical Turbine with a Technological Inheritance Model-Based Program

Conclusions

Integrated Reliability Management with a Technological Inheritance Model-Based Program in the Industries of the Future

Effective Reliability Condition Monitoring and Maintenance Management with a Technological Inheritance Model-Based Program

Integrated Reliability Condition Monitoring and Maintenance Management for Manufacturing Processes and Industrial Equipment Systems

Integrated Reliability Monitoring and Maintenance Management Tasks with a Technological Inheritance Software Program for Manufacturing Processes, Parts, Industrial Equipment, and Sensor System

Integrated Reliability Condition Monitoring and Maintenance Technology of Manufacturing Processes, Parts, and Industrial Equipment with a Technological Inheritance Device Manager Software

Functions of a Device Manager

Efficient Hardware System for the Management of Integrated Reliability Monitoring and Maintenance Technology

Management of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program

Benefits of Integrated Reliability Condition Monitoring and Maintenance Management Systems with a Technological Inheritance Software Program in the Industries of the Future

Conclusions

About the Author

John Osarenren, received his PHd in agricultural engineering in 1989 from the Byelorussian University of Agricultural Mechanization, in Minsk, USSR, and his M.SC. (Agricultural Engineering) in 1986. He is currently a member of the Integrated Agricultural and Industrial Consultancy, New York, USA. He is a member of the American society Of Agricultural Engineers, Michigan, USA, and the Society of Reliability Maintenance Professionals, Georgia, USA.

Subject Categories

BISAC Subject Codes/Headings:
TEC016000
TECHNOLOGY & ENGINEERING / Industrial Design / General
TEC021000
TECHNOLOGY & ENGINEERING / Material Science
TEC032000
TECHNOLOGY & ENGINEERING / Quality Control