2nd Edition

JIT Implementation Manual -- The Complete Guide to Just-In-Time Manufacturing Volume 5 -- Standardized Operations -- Jidoka and Maintenance/Safety

By Hiroyuki Hirano Copyright 2010
128 Pages 55 B/W Illustrations
by Productivity Press

128 Pages
by Productivity Press

"It is a book for manufacturing companies that are fighting desperately for survival and that will go to any length to improve their factories and overcome the obstacles to success. One could even call this book a ‘bible’ for corporate survival. " —Hiroyuki Hirano   Known as the JIT bible in Japan, JIT Implementation Manual — The Complete Guide to Just-in-Time Manufacturing... Read more

Standard Operations
Overview of Standard Operations
How to Establish Standard Operations
How to Make Combination Charts and Standard Operations Charts
Standard Operations and Operation Improvements
How to Preserve Standard Operations

Jidoka: Human Automation
Steps toward Jidoka
The Difference between Automation and Jidoka
The Three Functions of Jidoka
Separating Workers: Separating Human Work from Machine Work
Ways to Prevent Defects
Extension of Jidoka to the Assembly Line

Maintenance and Safety
Existing Maintenance Conditions on the Factory Floor
What Is Maintenance?
CCO: Three Lessons in Maintenance
Preventing Breakdowns
Why Do Injuries Occur?
What Is Safety?
Strategies for Zero Injuries and Zero Accidents

Biography

JIT Management Laboratory, Tokyo, Japan