1st Edition

Lean Transformation From Mass Production to a Human-Centered Paradigm

320 Pages 58 B/W Illustrations
by Productivity Press

320 Pages 58 B/W Illustrations
by Productivity Press

This book redefines what it truly means to “go Lean.” It challenges the widespread misconception that Lean is simply a toolkit for boosting efficiency within traditional mass production systems. Instead, it presents Lean as a comprehensive industrial paradigm—an alternative rooted in scalable artisanship, continuous learning, and deep respect for people. Drawing on Toyota’s foundational practices... Read more

Table of Contents

 

 

 

Foreword by Jeffrey Liker

Acknowledgements

About the Authors

Introduction

 

Chapter 1: Lean

Chapter 2: Customers

Chapter 3: Tools

Chapter 4: Skills

Chapter 5: Leadership

Chapter 6: Systems

Chapter 7: Culture

Chapter 8: Conclusion

 

Biography

Michael Ballé is co-author of The Gold Mine, a best-selling business novel of lean turnaround, and recently The Lean Manager, a novel of lean transformation, both published by the Lean Enterprise Institute. For the past 25 years, he has studied lean transformation and helped companies develop a lean culture. He is an engaging and colorful public speaker, experienced in running interactive workshops. As a managing partner of ESG Consultants, Michael coaches executives in obtaining exceptional performance through using the lean tools, principles, and management attitudes. His main coaching technique is the “Real Place Visit,” where he helps senior executives learn to see their own operational shop floors and draw the right conclusions for their business as a whole while teaching the spirit of kaizen. He has assisted companies in their lean transformations in manufacturing, engineering, construction, services, and healthcare. Michael holds a doctorate from the Sorbonne in Social Sciences and Knowledge Sciences. He is the co-founder of the Project Lean Enterprise and the Institut Lean France. Daryl Powell is a professor at the Department of Industrial Economics and Technology Management. He is also Chief Scientist and Research Manager at SINTEF Manufacturing, and a visiting professor at the University of Bergamo in Italy. Lean transformations, he was also recently awarded the title of Professor of Practice in Lean Manufacturing at the University of Wales Trinity St. David, in Swansea, UK. Dr. Powell’s research focuses on lean manufacturing, digitalization.