1st Edition

Process Safety A Practical Guide

By Frank Crawley, Doug Scott Copyright 2025
406 Pages 86 B/W Illustrations
by CRC Press

406 Pages 86 B/W Illustrations
by CRC Press

Many chemical engineering graduates leave university with limited practical experience, including in the important field of process safety. Authored by two veterans of industry, this book provides early career engineers with a strong practical background in process safety. It contains basic theory to bolster an understanding of the subject, whilst the bulk of the book gives practical information... Read more

0. Front Matter. Part A. Introductory Concepts. 1. Introduction. 2. Hazards and Precautionary Measures. 3. Occupational Health and Safety. 4. The Environment. 5. Hazard Identification. 6. Risk Assessment. Part B. Consequence Modelling. 7. Source Terms. 8. Gas Dispersion. 9. Fires. 10. Explosions. Part C. Hazard Studies. 11. Hazard Study 1- Inherent Safety. 12. Hazard Study 2 - Conceptual Design. 13. Hazard Study 2 -Front End Engineering Design (FEED). 14. Hazard Study 3 - Detailed Design. 15. Hazard Study 4 and 5 - Construction and Commissioning. 16. Hazard Study 6 – Operation. 17. Hazard Study 7 - Closure, Mothballing and Demolition. Part D. Aspects of Plant Operation. 18. Operating Practices. 19. Maintenance Practices. 20. Inspection. 21. Management for Health and Safety. 22. Emergency Response. Part E. The Future. 23. The Future. Appendix A: Simple HAZOP Study. Appendix B: Example Operating Procedure.

Biography

Frank Crawley served as a plant commissioning and start-up manager at Olefine Plants in ICI for seven years. He had a further 10 years "special duties" on ICI Nylon Intermediates. For 10 years, he was leader of the safety and loss prevention (now called process safety) engineering team in a major oil company. After retirement, he spent over 10 years as senior lecturer at Strathclyde University in parallel with consultancy activities.

Doug Scott graduated from the University of Bradford with a degree in chemical engineering and management economics. After working for 10 years in a variety of roles for oil and chemical companies, he joined the insurance industry as a risk engineer and over 35 years has visited hundreds of facilities around the world to perform risk surveys and advise on safety-related aspects of design and operation. He has been involved in a number of loss investigations and is the author of numerous technical papers.