Reverse Engineering of Rubber Products: Concepts, Tools, and Techniques, 1st Edition (Paperback) book cover

Reverse Engineering of Rubber Products

Concepts, Tools, and Techniques, 1st Edition

By Saikat Das Gupta, Rabindra Mukhopadhyay, Krishna C. Baranwal, Anil K. Bhowmick

CRC Press

357 pages | 159 B/W Illus.

Purchasing Options:$ = USD
Paperback: 9781138075252
pub: 2017-03-31
$105.00
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Hardback: 9780849373169
pub: 2013-09-19
$260.00
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Description

Reverse engineering is widely practiced in the rubber industry. Companies routinely analyze competitors’ products to gather information about specifications or compositions. In a competitive market, introducing new products with better features and at a faster pace is critical for any manufacturer. Reverse Engineering of Rubber Products: Concepts, Tools, and Techniques explains the principles and science behind rubber formulation development by reverse engineering methods. The book describes the tools and analytical techniques used to discover which materials and processes were used to produce a particular vulcanized rubber compound from a combination of raw rubber, chemicals, and pigments.

A Compendium of Chemical, Analytical, and Physical Test Methods

Organized into five chapters, the book first reviews the construction of compounding ingredients and formulations, from elastomers, fillers, and protective agents to vulcanizing chemicals and processing aids. It then discusses chemical and analytical methods, including infrared spectroscopy, thermal analysis, chromatography, and microscopy. It also examines physical test methods for visco-elastic behavior, heat aging, hardness, and other features. A chapter presents important reverse engineering concepts. In addition, the book includes a wide variety of case studies of formula reconstruction, covering large products such as tires and belts as well as smaller products like seals and hoses.

Get Practical Insights on Reverse Engineering from the Book’s Case Studies

Combining scientific principles and practical advice, this book brings together helpful insights on reverse engineering in the rubber industry. It is an invaluable reference for scientists, engineers, and researchers who want to produce comparative benchmark information, discover formulations used throughout the industry, improve product performance, and shorten the product development cycle.

Reviews

"Rubber is among the most customizable of materials. This fact represents a great opportunity for companies seeking to differentiate their materials and products in the marketplace, and it is the reason that development and competition in the rubber industry hinges so much on materials science. It also presents a great challenge for companies seeking to stay on top of current market trends, since a compound’s make-up is usually a trade secret. The authors of this book are authorities on the subject, and they have done a great service by bringing together this collection of valuable techniques. Readers will appreciate the convenience of having this information in a topic-focused volume, and they will benefit from the decades of experience that the authors bring to the subject."

––Will Mars, CEO, Endurica LLC and editor, Rubber Chemistry and Technology, USA

"Reverse engineering is very important. This is the first text addressing this area and will therefore be of considerable value."

—Brendan Rodgers, ExxonMobil, Texas, USA

Table of Contents

Compounding Ingredients and Formulation Construction

Introduction

Elastomers: Properties, Uses, and Vulcanization

Fillers

Protective Agents

Vulcanizing Chemicals

Processing Aids

Formula Construction

Principal Chemical and Analytical Methods Used in Reverse Engineering

Chemical Analysis

Infrared Spectroscopy

Thermal Analysis

Chromatography

Atomic Absorption Spectroscopy (AAS)

Microscopy and Image Analysis

Mass Spectrometry

Principal Physical Test Methods

Introduction

Visco-Elastic Behavior

Elastic Modulus

Some Special Features of General Physical Tests

Reverse Engineering Concepts

General Concepts and Examples

Formula ReconstructionSpecific Example

Numerical Problem on Reverse Engineering

Formulation Reconstruction: Case Studies

Tire Tread Cap

Tire Sidewall

Tire Inner Liner

Heat Resistance Conveyor Belt Cover Compound

Fuel Hose Cover

Rubber Seal

V-Belt Compound

Rubber Covered Rolls

Rubber Part in Rubber-Metal Bonded Ring

Non-Black Elastic Tape

Rubber Diaphragm of Audio Speaker

Rubber Sealant

Bibliography

Appendices

Appendix A: Statistical Aspects of Chemical Analysis

Appendix B: Material Properties

Appendix C: Conversion Factors

Appendix D: Nuclear Magnetic Resonance (NMR) Spectroscopy

Glossary

Index

About the Authors

Saikat Das Gupta is chief scientist in research and development at Hari Shankar Singhania Elastomer and Tyre Research Institute (HASETRI), India.

Rabindra Mukhopadhyay is director and chief executive at HASETRI, India, director of research and development at JK Tyre & Industries Limited, and chairman of the Indian Rubber Institute.

Krishna C. Baranwal is former executive vice president—technical at Akron Rubber Development Laboratory, Ohio.

Anil K. Bhowmick is a Professor of Eminence at the Indian Institute of Technology Kharagpur and is currently the director of the Indian Institute of Technology Patna.

Subject Categories

BISAC Subject Codes/Headings:
TEC021000
TECHNOLOGY & ENGINEERING / Material Science
TEC055000
TECHNOLOGY & ENGINEERING / Textiles & Polymers