Solar Module Packaging: Polymeric Requirements and Selection, 1st Edition (Paperback) book cover

Solar Module Packaging

Polymeric Requirements and Selection, 1st Edition

By Michelle Poliskie

CRC Press

244 pages | 107 B/W Illus.

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While global demand for photovoltaic (PV) modules has increased approximately 45 percent per year over the past decade, PV modules must be durable and inexpensive to compete with traditional energy resources. Often overlooked as a means to improve solar technology, polymer packaging is not only the key to protecting fragile solar cells from environmental factors, but is also the critical path for increasing the power performance of a PV module.

Solar Module Packaging: Polymeric Requirements and Selection explores current and future opportunities in PV polymeric packaging, emphasizing how it can simultaneously reduce cost, increase weatherability, and improve a PV module’s power. The book offers an insider’s perspective on the manufacturing processes and needs of the solar industry and reveals opportunities for future material development and processing.

A broad survey of the polymeric packaging of solar cells, the text covers various classifications of polymers, their material properties, and optimal processing conditions. Taking a practical approach to material selection, it emphasizes industrial requirements for material development, such as cost reduction, increased material durability, improved module performance, and ease of processing. Addressing cost and profitability, the author examines the economics behind polymeric packaging and how it influences the selection process used by solar companies.

Suitable for nonspecialists in polymer science, the book provides a basic understanding of polymeric concepts, fundamental properties, and processing techniques commonly used in solar module packaging. It presents guidelines for using polymers in commercial PV modules as well as the tests required to establish confidence in the selection process.


Excellent, targeted material encompassing packaging in the PV industry, manufacturing and state of industry, economic trends and a global framework for state of the science and state of the industry niche for solar cells and products.

—Karen Rayment, MSEE, P.E., Licensed Professional Engineer, State of California, USA

Given there are no other books written on this subject matter, this publication is needed in the industry … . There is continual pressure on the solar industry to reduce cost and, like the electronics industry before it, solar companies will continue to integrate low cost polymers to reduce their costs. This expected focus for product integration makes this a timely publication in the industry. … I thank Dr. Poliskie for putting this information together for the solar community; there is a strong need for this desk reference.

—Todd J. Menna, Ph.D., Packer Engineering, Inc., Naperville, Illinois, USA

Table of Contents

Introduction to Polymers

A Brief Historical Perspective

Chemical Structure, Nomenclature, and Morphology

Polymeric Classification Based on Thermal and Mechanical Properties

Certification and Characterization of Photovoltaic Packaging

Overview of Photovoltaic Installations

Selection Requirements for Photovoltaic Packaging

Optical Properties

Thermal Properties

Mechanical Properties

Electrical Properties


Weathering Stability

Polymer Specifications for Photovoltaic Packaging and Balance of System Components

Commercial Formulations

The Effect of Additives on Polymeric Properties

Common Failure Mechanisms in Photovoltaic Packaging



Junction Boxes


Polymer Processing Techniques Used in Photovoltaic Packaging and Balance of Systems Component Fabrication

Common Polymer Processes for Photovoltaic Packaging and BOS Components

Polymer Viscosity


Injection Molding

Adhesive Dispense

Economic Theory and Photovoltaic Packaging

The First U.S. Energy Crisis

The Current Energy Crisis

Technology Development Theory and Photovoltaic Energy

Operational Optimization for Photovoltaic Companies

Photovoltaic Markets Abroad

The U.S. Polymer Market

Other Polymeric Applications in Photovoltaic Modules

Emerging Polymeric Applications

Concentrated and Organic Photovoltaics

Appendix A: Conversion Factors and Common Units of Measurement

Appendix B: Glossary

About the Author

Dr. Michelle Poliskie is a Process Engineer at Solyndra, Inc. in California.

Subject Categories

BISAC Subject Codes/Headings:
TECHNOLOGY & ENGINEERING / Power Resources / Alternative & Renewable
TECHNOLOGY & ENGINEERING / Power Resources / Electrical