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Springback Assessment and Compensation of Tailor Welded Blanks



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ISBN 9780367758349
December 27, 2022 Forthcoming by CRC Press
320 Pages 183 B/W Illustrations

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Book Description

Focusing on techniques developed to evaluate the forming behavior of tailor welded blanks (TWB) in sheet metal manufacturing, this edited collection details compensation methods suited to mitigating the effects of springback. Making use of case studies and in-depth accounts of industry experience, this book gives a comprehensive overview of springback and provides essential solutions necessary to modern-day automotive engineers. Sheet metal forming is a major process within the automotive industry, with advancement of the technology including utilization of non-uniform sheet metal in order to produce light or strengthened body structures. This is critical in the reduction of vehicle weight in order to match increased consumer demand for better driving performance and improved fuel efficiency. Additionally, increasingly stringent international regulations regarding exhaust emissions require manufacturers to seek to lighten vehicles as much as possible. To aid engineers in optimizing lightweight designs, this comprehensive book covers topics by a variety of industry experts, including compensation by annealing, low power welding, punch profile radius and tool-integrated springback measuring systems. The book ends by looking to the future trends within the industry and the potential for further innovation within the field. This work will benefit car manufacturers and stamping plants that face springback issues within their production, particularly in the implementation of TWB production into existing facilities. It will also be of interest to students and researchers in automotive and aerospace engineering.

Table of Contents

1 Weight reduction strategies in Passenger Car Manufacturing: Current Trend and Prospect.
Md. Tasbirul Islam, A.B. Abdullah, A.I. Hussin and M.F. Jamaludin

2 Measurement and Compensation of Springback – A Comprehensive Review
AB Abdullah and MF Jamaluddin

3 Springback of Aluminum and Steel Joint by Friction Stir Welding – A Review
MZ Rizlan, AB Abdullah and Z Hussain

4 Geometrical Accuracy Issues in Single Point Incremental Forming (SPIF) of Tailor Welded Blanks
KAHA Razak, AB Abdullah and NM Noor

5 Springback in tailor welded blanks using heuristic approach
Sudhy S Panicker, Hariharan Krishnaswamy and Nirupam Chakraborti

6 Investigation of Twist Springback Pattern of AA6061 Strip with Non-uniform Thickness Section
M.N. Nashrudin and A.B. Abdullah

7 Springback of cold forged non-uniform thickness plate
MF Adnan, AB Abdullah and MF Jamaluddin

8 Springback of welded non-uniform thickness via FSW of similar and dissimilar material
A.F. Pauzi, A.B. Abdullah and M.F. Jamaludin

9 Combination of Displacement Adjustment and Spring Forward Method to Compensate Springback in Sheet Metal Forming of Tailor Welded Blank
Agus Dwi Anggono, Waluyo Adi Siswanto, Badrul Omar, Ramzul Irham Riza

10 Springback Study of Aluminum and Steel Joint Tailor Welded Blank using Finite Element Analysis
MZ Rizlan, AB Abdullah and Z Hussain

11 Effect of Post-Welding Heat Treatment on Springback Pattern of AA6061 Blanks Fabricated through Friction Stir Welding
Ahmad Baharuddin Abdullah, Mohamed Mohamed and Adha Fahmi Pauzi

12 Laser welding – springback study
MF Jamaluddin, AB Abdullah and F Yusof.

13 Recent Studies and Highlighted Issues in Tailor Blanks – A Brief Review.
AB Abdullah and MF Jamaluddin

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Editor(s)

Biography

A.B. Abdullah obtained his PhD from the Universiti Putra Malaysia, Malaysia. Now is working at School of Mechanical Engineering, Universiti Sains Malaysia, with more than 20 years of experience in teaching and research. His research interests include precision sheet metal forming, tool and die design, and wire arc additive manufacturing. He has published more than 100 research papers in various international journals. He wrote 10 books including as an editor for a research book entitle Hole-making Technologies for Composites: Advantages, Limitations and Potential, published by Woodhead Publishing, Elsevier UK. He is actively involved as a reviewer for the International Journal of Advanced Manufacturing Technology (Springer, USA), the Journal of Material Processing Technology and Measurements (Elsevier), and the Journal of Testing and Evaluation (ASTM International). He is a Certified Train the Trainers under HRDF Malaysia, and a Professional Engineer (PEng) registered with Board of Engineers Malaysia.


Mohd Fadzil Jamaludin is a senior researcher at the Advanced Manufacturing and Material Processing (AMMP Centre), University of Malaya, Kuala Lumpur, Malaysia. He is actively involved in research on precision joining of dissimilar materials using low power laser welding and friction stir welding processes. With over 10 years of research experience, he has co-authored 24 publications on various topics related to manufacturing processes and is a co-inventor of 14 patents and industrial designs. His current research engagement is on the formability analysis of dissimilar aluminium TWB using low power fibre laser joining.