1st Edition

Understanding, Measuring, and Improving 5S for Operations to Support TPM How to Build the Foundation for Autonomous Maintenance

By Ross Kenneth Kennedy Copyright 2026
170 Pages 56 Color Illustrations
by Productivity Press

170 Pages 56 Color Illustrations
by Productivity Press

170 Pages 56 Color Illustrations
by Productivity Press

Many sites introduce 5S and Total Productive Maintenance (TPM) into their production areas, but they are disappointed as improvements are not sustained, especially if more than one shift is involved. To address this issue, this book presents an approach to 5S thinking that assists sites to establish Production Area Based Teams of four to eight members including a designated Production Frontline... Read more

Preface
Acknowledgement
About the Author

1. Development of 5S Thinking in Operations
2. Development of Production Area Based Teams
3. Development of Production Frontline Leaders
4. Preparation for Production Work Area Management (WAM)
5. Preparation for Production Work Area Management Kick-off Workshop(s)
6. Implementing Production Work Area Management
7. Supporting Documents
Index

Biography

Ross Kenneth Kennedy, who is based in Wollongong, NSW, Australia, founded The Centre for TPM (Australasia) or CTPM in 1996 after more than 20 years of manufacturing and operational experience covering maintenance, production, operations, and executive roles, along with 5 years of international consulting experience. Ross has been actively involved with the application of Total Productive Maintenance (TPM) since 1990.

In 1998, he developed and launched an Australasian version of the Japanese TPM methodology with a strong focus on Human Capital Development through Ongoing Improvement. Under Ross’s leadership, CTPM assisted Manufacturing, Mining, Process Industries, Utilities, and Service companies throughout Australia, New Zealand, Thailand, and Indonesia to strive for and achieve TPM & Operational Excellence.

In February 2022, Ross sold CTPM so that he could retire; however, demand from several key clients has turned this into semi-retirement as he continues to guide several sites in Australia and New Zealand on their TPM journey to Operational Excellence while also writing further books on TPM-related topics. Ross’s approach is to act as a TPM & Operational Excellence catalyst by working closely with management and frontline personnel to engage them in developing the discipline to accelerate their TPM & Operational Excellence journey. Ross is also an international author of 2 acclaimed books: Understanding, Measuring, and Improving Overall Equipment Effectiveness; and Understanding, Measuring, and Improving Daily Management.