1st Edition

Implementing Standardized Work Writing Standardized Work Forms

By Alain Patchong Copyright 2013
111 Pages 55 B/W Illustrations
by Productivity Press

111 Pages
by Productivity Press

The first book in The One-Day Expert series detailed the initial steps that Thomas, a young, high-potential plant manager in an industrial group, took to assess his plant’s situation through measurement of operators’ performance. The second book in the series, Implementing Standardized Work: Writing Standardized Work Forms focuses on the next step of this assessment—writing Standardized... Read more

Introduction

Training Day

"We Already Have Standards!"

On Which Tasks Can Standardized Work Forms Be Written?

Collecting Data
Task One: Group Forming
Task Two: Team Organization
Task Three: Facilitator Gives Job Instructions for Operators
Task Four: Teams List the Detailed Steps on Flipcharts
Task Five: Facilitator and All Teams Determine Measurement Steps and Measurement Points
Task Six: Each Team to Perform 20 Reps

Introducing the Four Standardized Work Documents

Getting Ready
The First Element of Standardized Work Forms: Takt Time
The Second Element of Standardized Work Forms: Job Sequence
The Third Element of Standardized Work Forms: Standardized Work in Process (SWIP)
The Fourth Element of Standardized Work Forms: Key Points

Writing the Forms
Initiation to the Yamazumihyo or Process Analysis Chart
Writing the Three Remaining Standardized Work Forms

Shop Floor Application

Takeaway

 

Biography

<p>Alain Patchong is the Director of Assembly at Faurecia Automotive Seating, France. He also holds the title of Master Expert in Assembly processes. He was previously the Industrial Engineering Manager for Europe, the Middle East, and Africa at Goodyear in Luxembourg. In this position, he developed training materials and led a successful initiative for the deployment of Standardized Work in several Goodyear plants.</p>