1st Edition

The Ultimate Improvement Cycle Maximizing Profits through the Integration of Lean, Six Sigma, and the Theory of Constraints

By Bob Sproull Copyright 2009
288 Pages 54 B/W Illustrations
by Productivity Press

Recognizing the need to implement quality and eliminate waste, companies embrace Lean, Six Sigma, or a combination of the two, typically taking a broad approach that seeks to remediate every process, critical or not. When this happens, efforts become distracted, improvements indefinitely delayed, and results mediocre at best. The Ultimate Improvement Cycle (UIC) integrates Lean, Six Sigma,... Read more
The Ultimate Improvement Cycle
Lean, Six Sigma and TOC Principles, Tools and Methods
Identifying the Value Stream, Current and Next
Define, Measure & Analyze NVA Waste, Variation
Planning How to Exploit the Current Constraint
Reducing Waste and Variation in the Current Constraint
Plan How to Subordinate Non-Constraints to the Current Constraint
Line Balancing and Flow Optimization
Optimize the Constraint Buffer and Establish Pull System in the Non-Constraints
Elevate the Constraint and Implement Protective Controls
Breaking the Current Constraint
Implement Protective Controls to Sustain the Gains
System Constraints and Problems
Establishing the Environment for Change

Biography

Kennesaw, Georgia, USA